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NDE PROCEDURE -GENERAL SUBJECT: ULTRASONIC TESTING AMIGOS TECHNICAL SERVICES (S) PTE LTD
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1 OF 23 REF DOC. ATS-UT-001
REVISION 0.0
AMIGOS TECHNICAL SERVICES (S) PTE LTD OPERATING PROCEDURE ULTRASONIC TESTING
PREPARED BY
APPROVED
Name:
Name: J. AFFA AFFANDI NDI
Signature:
Signature:
Date :
Date :
REVISION STATUS: S.NO 1
REVISION N.
DATE
DESCRIPTION FIRST ISSUE
STANDARD STANDARD PRACTICE PRACTICE INSTRUCTIONS/ INSTRUCTIONS/OPERA OPERATI TING NG PROCEDURES PROCEDURES CONTAI CONTAINED NED IN THE THE COMP COMPA AN !UA" !UA"IT IT ASSUR ASSURAN ANCE CE SST SSTEM EM ARE ARE CONT CONTRO" RO""E "ED D # THE THE !UA"IT !UA"IT ASSURAN ASSURANCE CE MANAGER MANAGER AND MA MA NOT #E IN AN AN $A RE%ISED RE%ISED OR AMENDED $ITHOUT HIS AUTHORIT. AUTHORIT. T!" #$%&'*"# '+," $&$'" R",$"/ '& A!*$'$& ' !" &+"*" 4'%"# $& !$# S'&'* D"&.
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CONTENTS 1.
SCOPE
2.
REFERENCE DOCUMENT
3.
5UALIFICATIONS
6.
RESPONSIBILITIES
7.
PROCEDURES
8.
REPORTING
9.
ACCEPTANCE CRITERIA
.
ATTACHMENTS
;.
DOCUMENTS
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ABBREVIATION
API
* AMERICAN PETRO"EUM INSTITUTE
A$S
* AMERICAN $E"DING SOCIET
ASME * AMERICAN SOCIET OF MECHANICA" ENGINEERS ASTM * AMERICAN SOCIET FOR TESTING MATERIA"S ASNT
* AMERICAN SOCIET FOR NON DESTRUCTI%E TESTING
MH+
* MEGA HERT,
IO$
* INTERNATIONA" ORGANI,ATION OF $E"DING
II$
* INTERNATIONA" INSTITUTE OF $E"DING
DAC
* DISTANCE AMP"ITUDE CORRECTION
FSH
* FU"" SCREEN HEIGHT
-#
* DECI#E""
CRT
* CATHODE RA TU#E
HA,
* HEAT AFFECTED ,ONE
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1.0
DATE REVISION 0.0
SCOPE
Ti 0r&e-ure i 0re0are- t& in0et 2ae meta3 an- 'ui&n 4e3-e- 2utt 5&int in 'erriti tee3 26 Manua3 U3tra&ni Met&-. 2.0
REFERENCE DOCUMENTS
(.1
ASME Seti&n %* Arti3e*78 9 () ;(<<= E-iti&n > ? #&i3er an- Preure %ee3 C&-e
(.(
ASME /ANSI #)1.) ;(<<@ e-iti&n> ? Cemia3 P3ant an- Petr&3eum Re'iner6 Pi0ing
(.) 3.0
5UALIFICATIONS
).1 ).(
6.0
A$S*D 1.1 ;(<<@ e-iti&n> ? Strutura3 $e3-ing C&-e
Te Per&nne3 4& arr6 &ut U3tra&ni Teting a33 2e ua3i'ie- "eBe3*II a 0er SNT*TC*1A ;(<<>. A3ternate36 a 3eBe3*1 ua3i'iati&n i ae0ta23e8 0r&Bi-e- te 4&r i arrie- &ut un-er te -iret u0erBii&n &' a ua3i'ie- "eBe3*( Teniian. im.
RESPONSIBILITIES
An U3tra&ni O0erat&r / UT Teniian a33 2e re0&ni23e '&r 0er'&rming u3tra&ni eaminati&n a&r-ing t& ti 0r&e-ure. 7.0
PROCEDURES 7.1
E5UIPMENT
9.1.1
U3tra&ni F3a4 Detet&r a33 2e P&rta23e Pu3e e& unit 4it reti'ieA ? San -i03a6. ;E.g. rautramer?US8 US=8 US=D &r euiBa3ent >.
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9.1.(
9.1.)
7.2
DATE REVISION 0.0
Straigt #eam ear unit a33 2e &' tan-ar- manu'aturer8 eiter t4in &r ing3e r6ta3 4it a n&mina3 'reuen6 &' 7 MH+*9 MH+ '&r 3e tan 9< mm 5&2 tine an- (.< *(.9 MH+ '&r 5&2 m&re tan 9< mm 5&2 tine8 r6ta3 -iameter &' 1< ? (9mm. Ang3e #eam ear unit a33 2e &' tan-ar- manu'aturer8 eiter t4in &r ing3e r6ta3 4it a n&mina3 'reuen6 &' 7 MH+*9 MH+ '&r 3e tan 9< mm 5&2 tine an- (.< *(.9 MH+ '&r 5&2 m&re tan 9< mm8 r6ta3 -imeni&n &' @mm &r 1
REFERENCE BLOC
9.(.1 9.(.( 9.(.) 9.(.7 9.(.9
Re'erene 23& ue- '&r eui0ment a3i2rati&n a33 2e a '&33&4 II$ &r %1 #3& %( ;Din 971((> #3& IO$ #eam Pr&'i3e #3& #ai Ca3i2rati&n #3& &' ASME Seti&n*%8 Arti3e*9
7.3
COUPLANT 9.).1 A uita23e &u03ing me-ium '&r a&uti tranmii&n i reuire-. 9.).( G36erin8 3igt maine &i38 e33u3&e 0ate8 n&n*&rr&iBe ge3 &r euiBa3ent ma6 2e ue-. 9.).) Suita23e ig tem0erature greae a33 2e ue- a a &u03ant 4en -&ing ig tem0erature teting.
7.6
CALIBRATION OF E5UIPMENT
9.7.1
Manu'aturer erti'iate &' a3i2rati&n a33 2e aBai3a23e 4it ea ne4 '3a4 -eteti&n unit. Annua3 re*a3i2rati&n an- erti'iati&n a33 2e arrie&ut 26 manu'aturer agent &r re&mmen-e- tir- 0artie.
9.7.(. In a--iti&n t& te a2&Be8 te u3tra&ni &0erat&r a33 arr6 &ut '&33&4ing eui0ment e 0ri&r t& &n-uting an6 tet. Time 2ae 3inearit6 Sreen Heigt "inearit6 Am03i'ier 3inearit6 Pr&2e re&3uti&n Pr&2e In-e
Eui0ment Per'&rmane e a 0er Attament*I
Pr&2e arateriti e a 0er Attament*II
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9.7.)
DATE REVISION 0.0
A re&r- '&r a33 eui0ment e a33 2e maintaine- in te tan-ar'&rmat.
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7.7
DATE REVISION 0.0
SURFACE CONDITION
9.9.1
Sanning ur'ae a33 2e m&&t8 3ean an- 'ree &' a3e8 0atter8 0itting8 0aint &r an6 im0er'eti&n tat migt im0air te &u03ing 2et4een te 0r&2e an- te 4&r 0iee. 9.9.( Dreing &' 4e3- 0r&'i3e ma6 2e arrie- &ut t& e3iminate &r re&3Be &n'uing ur'ae e&e/m&-e &nBeri&n. 9.9.) $ere it i &ter4ie im0&i23e '&r te u3tra&ni 2eam t& interr&gate te 'u33 r&*eti&n &' te 4e3-8 te 4e3- 0r&'i3e a33 2e -ree- m&&t. 7.8
TRANSFER CORRECTION
9..1
9..( 9..) 9..7 9..9 9.. 9..=
9..@ 9..
Tran'er &rreti&n a33 2e arrie- &ut t& &m0enate '&r -i''erene in ur'ae &n-iti&n an- materia3 &m0&iti&n 2et4een a3i2rati&n 23& antet &m0&nent. It i a reuirement t& -etermine a tran'er &rreti&n 'at&r an- a-5ut 2ai enitiBit6 0ri&r t& an6 tet. It a33 2e arrie- &ut a '&33&4: C&nnet t4& ? ear 4aBe 0r&2e &' ame ang3e8 t60e t& te UFD in tranmitter ReeiBer m&-e. P&iti&n te 0r&2e &n te 2ai a3i2rati&n 23& 'aing ea &ter. Maimi+e te Fu33 i0 -itane e& an- ee0 it at @< &' 'u33 reen eigt ;Re'er Fig.9.1>. Mar te igna3 &n te UFD reen. Re0&iti&n te 0r&2e in &r-er t& get te -&u23e i0 -itane e& anmaimi+e it ;Re'er Fig.9.(>. Mar te igna3 &n te reen. J&in te t4& 0&int t&geter in a traigt 3ine mare- ar& te reen ;Re'er Fig.9.)>. $it&ut a3tering te gain &ntr&3 etting8 tran'er te 0r&2e t& te ur'ae &' te tet 0iee. Uing te ame met&- -eri2e- a2&Be8 &2tain 0eaeigna3 at 'u33 an- -&u23e i0 -itane. J&in te 0ea t&geter in a traigt 3ine &n te '3a4 -etet&r reen. Te -i''erene in -# 2et4een te t4& 3ine at &m0ara23e time 2ae range re0reent te tran'er &rreti&n 'at&r. Te tran'er &rreti&n 'at&r a33 2e a--e- t& te 0rimar6 re'erene 3eBe3 0ri&r t& te &mmenement &' eaminati&n.
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S="!"# * T*'"* C**"$& F'* Tranmit
ReeiBe
Fu33 i0 -itane
F$ *" 7.1
Tranmit
ReeiBe
D&u23e i0 -itan e F$%*" 7.2
"ine 1
@<FSH "ine (
TCF
Tet 0iee at Fu33 Si0
#ai Ca3. #3& at D&u23e Si0 #ai Ca3. #3& at Fu33 Si0
Tet 0iee at D&u23e Si0
F$%*" 7.3
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7.9
REVISION 0.0
BEAM PATH CALIBRATION> SENSITIVITY SETTING AND DAC
9.=.1
9.=.( 9.=.) 9.=.7
9.=.9
9.=. 9.=.=
9.=.@ 7.
DATE
#eam 0at Ca3i2rati&n an- enitiBit6 etting a33 2e ma-e 26 te u3tra&ni &0erat&r at te 4&r 3&ati&n8 imme-iate36 0ri&r t& e &mmenement &' tet. Straigt 2eam a3i2rati&n a33 2e ma-e t& -i03a6 at 3eat t4& 2a 4a33 e&e &n te CRT reen. Straigt 2eam enitiBit6 a33 2e a-5ute- u tat te 'irt 2a 4a33 e& i et at @< FSH. Ang3e 2eam a3i2rati&n a33 2e ma-e '&r te 2eam 0at 3engt tat i u''iient t& enure &m03ete &Berage &' 4e3-. Ti ma6 Bar6 'r&m <*<.9 Si0 #eam Pat t& 1.9 Si0 #eam Pat -e0en- u0 &n aei2i3it6 '&r anning. Ang3e 2eam enitiBit6 a33 2e et uing a DAC urBe in a&r-ane 4it te reuirement &' te a003ia23e &-e a -eri2e- in te attament*III. Sanning enitiBit6 a33 2e -# a2&Be te 0rimar6 enitiBit6. Te '3a4 -etet&r unit a33 aBe minimum (<-# gain in reerBe a2&Be 2ai enitiBit6. Rea3i2rati&n &' 2eam 0at a33 2e ma-e eBer6 )< minute -uring teting8 a'ter an6 ange &' 0r&2e8 &aia3 a23e &r 2atter68 &r a'ter an6 ange &' 4&r 3&ati&n. Su00rei&n &ntr&3 a33 2e &'' -uring a3i2rati&n.
TEST PROCEDURE
[email protected]
9.@.(
9.@.)
[email protected]
[email protected]
Straigt 2eam eaminati&n a33 2e arrie- &ut &n te 2ae meta3 t& enure tat te ang3e 2eam anning area i 'ree &' 3aminati&n &r an6 im0er'eti&n tat migt inter'ere 4it te ang3e 2eam tet. An6 area &' 2ae meta3 4it in-iati&n ee &r eua3 t& 2a 4a33 e& &r an6 area in 4i te 2a 4a33 e& i &m03ete36 3&t a33 2e re0&rte-. Straigt 2eam eaminati&n &' attament 4e3- a33 2e arrie- &ut 4ere ae i 0&i23e. Sanning 0attern '&r ang3e 2eam 0r&2e a33 2e eta23ie- in a&r-ane 4it i+e an- ge&metr6 &' te tet 5&int. Se3eti&n &' 0r&2e ang3e an- anning ur'ae a33 2e -eigne- t& aieBe &0timum &Berage &' 4e3- meta3 B&3ume. Sanning 0attern '&r ea 5&int t60e a33 2e 0ei'ie- in a teniue eet a00en-e- t& ti 0r&e-ure.
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9.@.
9.@.=
9.@.@
7.;
REVISION 0.0
Pr&2e m&Bement -uring an a33 2e a &m2inati&n &' 3atera3 antraBering ati&n. Ea an a33 &Ber3a0 26 at 3eat 1<. R&tati&na3 an&r2ita3 0r&2e m&Bement a33 2e ue- '&r aement &' in-iati&n. TranBere anning a33 2e arrie- &ut 'r&m 4e3- a0 i' 0&i23e. A3ternate36 anning a33 2e -&ne &n te 0arent meta3 a-5aent t& 4e3- at an ang3e &' K19° t& te 4e3- ai. Te rate &' ear unit m&Bement ;anning 0ee-> a33 n&t eee- 19< mm 0er e&n-
EVALUATION OF INDICATIONS
9..1 9..( 9..) 9..7 9..9
9..
7.10
DATE
A33 aement an- eBa3uati&n &' in-iati&n a33 2e arrie- &ut 4it 0rimar6 re'erene 3eBe3 a'ter -e-uting -# anning enitiBit6. Care &u3- 2e taen t& enure &n36 re3eBant in-iati&n are re0&rte- a -i&ntinuitie. Cr&*eti&na3 i+e &' -i&ntinuitie a33 2e -etermine- uing (<-# -r&0 teniue &r maimum am03itu-e -r&0 teniue. "engt &' -i&ntinuitie a33 2e -etermine- uing -# -r&0 met&-. Te t60e &' -i&ntinuit6 ;i.e.8 P3anar/C63in-ria3 /S0eria3 /"inear> a33 2e eBa3uate- 26 n&ting igna3 re0&ne t& Bari&u an an- Bari&u ang3e. A re'erene +er& -atum mar a33 2e ma-e &n te 4&r 0iee ur'ae. A33 re5eta23e -i&ntinuitie a33 2e mare- re3atiBe t& +er& -atum.
E?AMINATION OF REPAIRS
9.1<.1 Re0air a33 2e re*eamine- uing te ame 0r&e-ure ue- '&r te &rigina3 eaminati&n. 9.1<.( Te etent &' eaminati&n a33 in3u-e te re0aire- area 03u 1<
POST INSPECTION CLEANING
9.11.1 $en reuire-8 0&t in0eti&n 3eaning a33 2e a&m03ie- t& rem&Be rei-ua3 in0eti&n materia3 ;&u03ant> 26 '3uing 4it a &3Bent 2ae3eaner ten 'ina336 4i0ing 4it rag. 7.12
SAFETY
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9.1(.1 Care a33 2e eerie- -uring in0eti&n 4it -ue regar- t& a'et6 an- te 'at tat te tan-ar- U3tra&ni F3a4 Detet&r ue- 26 te &m0an6 are NOT &ni-ere- intrinia336 a'e an- a3& Permit a33 2e reuire- '&r a+ar-&u area.
8.0
REPORTING
.1 .( .) .7
9.0
Re0&rting reuirement a33 2e a 0ei'ie- 26 te C3ient &r te C&ntrat D&ument. A33 eaminati&n reu3t a33 2e re0&rte- in tan-ar- '&rmat. A et -e0iting r&*eti&na3 area an- irum'erentia3 3&ati&n a33 2e ma-e '&r a33 re5eta23e -i&ntinuitie. A33 retrite- area tat are n&t anne- 4it &m03ete &Berage a33 2e re0&rte4it 'u33 e03anati&n &' retriti&n.
ACCEPTANCE CRITERIA
=.1 =.(
Te ae0tane riteria a33 2e in a&r-ane 4it 3ientL reuirement. H&4eBer8 un3e &ter4ie 0ei'ie- te minimum ae0tane riteria a33 2e in a&r-ane 4it te 3atet e-iti&n &' te '&33&4ing -&ument: i> A$S D1.1 ;(<<@ E-iti&n> * F&r Strutura3 Stee3 $&r ii> ASME #)1.) ;(<<@ E-iti&n> * F&r Pr&e Pi0ing iii> ASME Seti&n*%III DiB.1 ( ;(<<= E-iti&n> ? F&r Preure %ee3 iB> API 11<7;(<<9> * F&r Pi0e3ine
.0
ATTACHMENTS
I * Eui0ment Per'&rmane Ce II * Pr&2e Carateriti Ce III * C&ntruti&n &' DAC CurBe ;.0
DOCUMENTS
.1 Teniue eet UT*T <<1 Teniue eet UT*T <<( Teniue eet * UT*T <<) U3tra&ni Eaminati&n Re0&rt Page 11 &' ()
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Set F&rmat '&r U3tra&ni Eaminati&n Re0&rt
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ULTRASONIC FLA@ DETECTOR PERFORMANCE CHEC< 1.0
INTRODUCTION
Ti i inten-e- t& 0r&Bi-e -etai3e- met&- an - teniue '&r aement an- a3i2rati&n &' U3tra&ni F3a4 Detet&r8 a reuire- 26 UT*<1 Seti&n @.(. 2.0
TYPE OF E5UIPMENT:
A -e'ine- 26 eti&n 9.< &' UT*<1. 3.0
CALIBRATION PROCEDURE:
Te intrument a3i2rati&n a33 2e 0er'&rme- eBer6 7< &ur a 0er Ame Se % 3.1 H*$&' L$&"'*$ Ca3i2rate te reen '&r te tet range &' 1(9mm uing Sing3e Cr6ta3 Tran-uer an- II$ #3&. P3ae te 0r&2e &n (9mm tine i-e an- rea- te 2a 4a33 e&e. Te Perentage &' err&r i a3u3ate- 2ae- &n atua3 rea-ing an- te e0ete- rea-ing. Te err&r &u3- n&t eee- ( &' Tet Range. 3.2 S*""& H"$%! L$&"'*$ A traigt 2eam 0r&2e i &u03e- 4it te II$ ;%1> 23& t& get mu3ti03e e&e 'r&m (9mm 2a 4a33. Se3et an6 t4& e&e 4&e am03itu-e are in te rati& &' (:1 4it 3arger e& et at @< &' 'u33 reen eigt. A-5ut te gain ueiBe36 4it&ut m&Bing ear unit an- et te 3arger in-iati&n 'r&m 1<< t& (< &' 'u33 reen eigt in 1< inrement &r (-# te0 i' a 'ine &ntr&3 i n&t aBai3a23e. Rea- te ma33er in-iati&n at ea etting. Te etting anrea-ing mut 2e etimate- t& te nearet 1 &' 'u33 reen eigt. DeBiati&n &u3- n&t eee9 &' Fu33 Sreen Heigt.
A3ternate368 a traigt 2eam ear unit a33 2e ue- &n an6 a3i2rati&n 23&8 4i 4i33 0r&Bi-e am03itu-e -i''erene 4it u''iient igna3 e0arati&n t& 0reBent &Ber3a00ing &' te t4& igna3. 3.3 A4$" C&* L$&"'*$ C&u03e te ang3e 2eam ear unit t& II$ ;%1> 23& an- get mu3ti03e e&e 'r&m (9 mm tine i-e. Se3et an6 e& an- n&te it am03itu-e. Re-ue te gain 26 -# an- rea- te
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am03itu-e &' te ame in-iati&n. It mut 2e 9< &' te initia3 am03itu-e 4itin ±1< &' te n&mina3 am03itu-e rati&. Per'&rm ti eerie '&r 'u33 range &' Gain. Te etting an- rea-ing mut 2e etimate- t& te nearet 1 &' 'u33 reen an- te rea-ing &u3- 'a33 4itin te 3imit &' '&33&4ing ta23e. Oter &nBenient re'3et&r 'r&m an6 a3i2rati&n 23& a33 2e ue- 4it traigt &r ang3e 2eam ear unit. I&$'$& S" ' F S*""& H"$%! @< @< 7< (<
6.0
B C&* C!'&%"
* -# *1( -# -# 1( -#
I&$'$& L$$# F S*""& H"$%! ) t& 77 1@ t& (( =( t& @@ =( t& @@
RECORDS:
A33 a3i2rati&n rea-ing a33 2e re&r-e- an- -&umente- ti33 net a3i2rati&n 0eri&- ana3i2rati&n 23& i-entit6 a33 2e in3u-e- in te u3tra&ni a3i2rati&n re&r-.
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ATTACHMENT – II
PRO#E CHARACTERISTICS CHEC 1.0
INTRODUCTION
Ti a 2een 4ritten in &r-er t& 0r&Bi-e -etai3e- met&- an- teniue t& eBa3uate te Pr&2eL arateriti. 2.0
TYPE OF PROBES E5UIPMENT
A -e'ine- 26 eti&n 9.< &' UT*<1. 3.0
PROBE CHARACTERISTICS
3.1 ).1.1
P*+" R"#$& P3ae <° &m0rei&n 0r&2e &n te %1 ;II$> #3& a &4n in te 'igure 1. Te e&e 'r&m te 2&tt&m &' te mi33e- 3&t at @9mm an- 'r&m te te0 at 1mm an- 1<
Figure1
%1 ;II$> #3& ).1.(
P3ae ear 4aBe 0r&2e &n te IO$ #eam Pr&'i3e #3& 4it te 2eam -iretet&4ar- te erie &' 9 i-e -ri33e- &3e. A3 3eat ) &' te erie a33 2e 3ear36 -ierni23e.
3.2 P*+" I&" P3ae ear 4aBe 0r&2e &n te %1 ;II$> 23&L 1<
'r&m 23& e-ge t& 0r&2e e-ge.
Te 0r&2e in-e ;1<< ? -> mm. F&r eam03e8 i' -L i @mm8 ten Pr&2e in-e 1<<*@17mm. Ti -itane a33 2e tran'erre- t& te 0r&2e.
Figure ( 1<
-
%1 ;II$> #3& Page 1 &' ()
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3.3 P*+" A&%" P3ae te ear 4aBe 0r&2e &n te %1 #3& a &4n in te 'igure ) an- maimi+e te e& 'r&m 1.mm &3e.
Figure ) e 3 & m m C . 1
%1 ;II$ #3&> ? Pr&2e Ang3e N&te te 2eam 0at an- Pr&2e ang3e i a3u3ate- uing '&rmu3a: Pr&2e Ang3e C&*1;19/#eam Pat>
3.6 ).7.1
20B B"' P*$" P&iti&n te ear 4aBe 0r&2e &n te IO$ 23& 4it te 2eam -irete- at a e3ete1.mm &3e an- maimi+e te igna3 26 m&Bing 0r&2e 2a4ar- an- '&r4ar-. H&3te 0r&2e in te maimi+e- 0&iti&n an- a-5ut gain &ntr&3 t& giBe 1<< FSH. Mae a mar 1 &n te 23&8 4i &rre0&n- 4it te 0r&2e in-e 0&int ;ee Fig. 7>
Figure 7 Horizontal stand-of Probe movement to maximize signal M ark at maximized position
Leading edge Beam Centre
Trailing Edge
IO$ #3& ).7.(
M&Be te 0r&2e gent36 '&r4ar- unti3 te igna3 eigt '&rm te target &3e a -r&00et& 1< FSH ;i.e. (<-#>. H&3- te 0r&2e in ti 0&iti&n an- mar ( te 0r&2e in-e 0&iti&n &n te 23&. ;See Fig. 9>
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REF DOC. ATS-UT-001
Figure 9
M ove probe #or$ard %ntil &ignal eigt drops to !0" M ark te probe index at !0"signal eigt 20 dB Trailing Edge
).7.)
M&Be te 0r&2e gent36 2a4ar- u tat te igna3 g&e 2a t& maimum ten 'a33 a4a6 again t& 1< FSH. H&3- te 0r&2e in ti 0&iti&n an- mar ) te 0r&2e in-e 0&iti&n &n te 23&. ;See Fig.> Figure
M ove probe ba'k$ard %ntil &ignal eigt drops to !0" M ark te probe index at !0"signal eigt 20 dB Leading Edge
).7.7 ).7.9 ).7.
Tran'er te meaurement &' &3e -e0t an- 0r&2e tan- &'' '&r ea &' tree mar &nt& a '3a4 3&ati&n 3i-e &r uita23e 03&tting 6tem. Re0eat te a2&Be te0 '&r tree &ter target &3e at -i''erent -e0t. C&m03ete te 2eam ang3e an- 0r&'i3e 03&t 26 5&ining re3eBant 0&int &n te 03&tting 6tem. ;See Fig.=> Fig.= H&ri+&nta3 tan-*&'' In-e P&int Mar ( Mar 1 Mar )
H&3e 1
H&3e (
H&3e )
H&3e 7
#eam Pr&'i3e P3&tting 6.0
CHEC
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A33 0r&2e arateriti a33 2e entere- in t& te Pr&2e Carateriti Ce3it '&rmat: *: FORMAT/UT/CA"*<(
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UFD M&-e3 Seria3 N&
: :
Date &' Teting
REVISION 0.0
:
CHEC"IST FOR PRO#E CHARACTERISTICS I" N
1
C!"=$# I"
Re&3uti&n * <° Pr&2e Re&3uti&n ;Ang3e Pr&2e>
(
Pr&2e In-e
)
Pr&2e Ang3e 79° <° =<° #eam Pr&'i3e ;"ea-ing/trai3ing e-ge> 79° <° =<°
7
T"*'&"
R"# Ae0t
Re5et
) C3ear36 -e'inein-iati&n ) C3ear36 -e'inein-iati&n (9 mm maimum 'r&m te e-ge ±(°
FORMAT/UT/CA"*<(
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ATTACHMENT-III
1.0 INTRODUCTION Ti i33utrati&n i 4ritten t& 0r&Bi-e tenia3 -etai3 '&r te &ntruti&n &' Ditane Am03itu-e C&rreti&n ;DAC> CurBe a reuire- 26 ti 4ritten 0r&e-ure. 2.0 E5UIPMENT A -e'ine- 26 eti&n 9.< &' UT*<1. 3.0 ).1 ).(
BLOC
6.0 7.1
METHODS Se3et a &3e in te a3i2rati&n 23& 4i 'a33 &ut i-e &' te Pr&2eL near +&ne. Te near +&ne 3engt i a3u3ate- uing te '&rmu3a:
N D(F /7% 4ere8 N "engt &' near +&ne ;mm> D Cr6ta3 -iameter ;mm> F Freuen6 ;MH+> % %e3&it6 ;1<)m/> 7.( 7.) 7.7 7.9
7.
P&iti&n te 0r&2e &n te 23& an- 0i u0 te igna3 'r&m e3ete- target &3e. Maimi+e te igna3 26 mani0u3ati&n &' 0r&2e. A-5ut te gain an- ee0 te maimi+e- igna3 at @< FSH an- mar te igna3 0ea &n te reen. $it&ut 'urter a3terati&n e3et t4& m&re &3e at uita23e 2eam 0at t& &Ber te entire range/ tine &' te tet materia3. Maimi+e te e&e 26 0r&2e mani0u3ati&n an- mar te re0etiBe igna3 0ea &n te reen. J&in t&geter a33 te tree 0&int 03&tte- &n te reen t& generate a DAC urBe. ;See Fig.1> @< FSH
e u t i 3 0 m A F$%*" 1
P&int 1
P&int ( P&int )
Time #a e
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: HT-UT-01 : ;.0 : 03.09.200;
GENERAL PROCEDURE
TECHNI5UE SHEET 1: SCANNING TECHNI5UE FOR BUTT @ELDS ') @"# /$! #$&%" #$" '"##: Full Skip + 1/2 Cap
half s kip
Surface 1
Surface 2
A&%" <° 79°
T!$=&"## a33 ≥(9mm
<°
1<*(9mm Q(9mm 1<*(9mm a33
=<°
2.0
S'& "% n/a a3' 'u33 i0 a3' i0 'u33 i0 a3' i0 a3' i0
S*'" 1( 1( 1( 1( 1( 1( 1(
E'$&'$& "aminati&n e &n Parent meta3 R&&t an- 3&4er 4e3- B&3ume U00er 4e3- B&3ume an- 'ui&n 'ae R&&t8 3&4er 4e3- B&3ume an- 'ui&n 'ae U00er 4e3- B&3ume an- 'ui&n 'ae R&&t8 3&4er 4e3- B&3ume an- 'ui&n 'ae TranBere an &' 4e3-. ;i' a0 i '3ue- t& m&&t8 anning ma6 2e arrie- &ut 'r&m te 4e3ur'ae>
@"# /$! +" #$" '"##: half skip
half skip Surface 1
Surface 2
Surface 3
Surface 4
half skip
half skip
A&%" <° 79° <°
T!$=&"## a33 ≥(9mm ≥1
S'& "% n/a a3' a3' i0 'u33 i0
S*'" 1( 18(8) 7 18(8) 7 18(8) 7
=<°
1<*(9mm
a3' i0
18(8) 7
E'$&'$& "aminati&n e &n Parent meta3 R&&t an- 3&4er 4e3- B&3ume R&&t8 3&4er 4e3- B&3ume an- 'ui&n 'ae TranBere an &' 4e3-. ;i' a0 i '3ue- t& m&&t8 anning ma6 2e arrie- &ut 'r&m te 4e3- ur'ae> R&&t8 3&4er 4e3- B&3ume an- 'ui&n 'ae
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GENERAL PROCEDURE
TECHNI5UE SHEET 2: SCANNING TECHNI5UE FOR FULL PENETRATION NOLE @ELDS ') N" /$! S" !*%! * 4"&"*'$& T-J$&#: Scan 4
0 1 n a c S
San 1 San (/) San ) *
0 7 / º 0 6 / º 5 4 2 n a c S
0 7 / º 0 6 / º 5 4 3 n a c S
<° "aminati&n e &n 0arent meta3 79°/<°/=<° ear 4aBe anning '&r 4e3- B&3ume8 r&&t8 HA, an- 'ui&n 'ae at i0 <° an '&r 'ui&n at main mem2er i-e an- 3ame33ar tearing in main mem2er.
+) N" * +*'&! ''!"& #"-& Scan 4
Scan 5
i k s l u F
San 1 San ( San ) San 7 San 9
i k s f l a h
& , 2 , 1 n a c S
<° "aminati&n e &n te 0arent meta3. 79°8 <° an '&r 4e3- B&3ume8 'ui&n 'ae HA, at a3' an- 'u33 i0 -itane. <°8 =<° an '&r r&&t at a3' i0. <° an &n main mem2er t& e main mem2er i-e 'ui&n8 HA,8 "ame33ar tearing ;i' ur'ae i aei23e>. I' an ( ) i retrite- -ue t& n&n aei2i3it68 a 79° an '&r 4e3- an'ui&n at 'u33 i0 a33 2e arrie- &ut. Page (7 &' (=
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GENERAL PROCEDURE
TECHNI5UE SHEET - 03: SCANNING TECHNI5UE FOR T
#RANCH MEM#ER Sanning 0er0en-iu3ar & 4e3- at a33 3&ati&n
Hee3 +&ne
T&e +&ne Traniti&n +&ne MAIN MEM#ER
Seti&n tr&ug T&e +&ne
Seti&n tr&ug Hee3 +&ne
r e 2 m e m n i a M
Seti&n tr&ug Traniti&n +&ne
San ur'ae
S'&&$&% "'$ 1. A33 an t& 2e arrie- &ut 'r&m 2ran mem2er ur'ae. (. <° an '&r 3aminati&n e &n an ur'ae. ). 79°8 <°8 =<° ang3e 2eam an &' 4e3- meta3 at a3' an- 'u33 i0 a 0ermitte- 26 materia3 tine an4e3- ge&metr6. 7. "&a3 -ie-ra3 ang3e an- 4e3- ge&metr6 Barie 0&int t& 0&int. Tere'&re 2eam ai &u3- 2e e0t 0er0en-iu3ar t& te 4e3- -uring ang3e 2eam anning.
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ULTRASONIC TESTING REPORT FORMATE
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GENERAL PROCEDURE
ULTRASONIC TEST S
S
REPORT NO : L"&%!
D"4!
@$!
D"" T4"
R"'*=#
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