Roland cx24

SERVICE NOTES

CX-24/12 Confidential

TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers c ustomers maintenance service of CX-24/12.

3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION Author Aut horize ize d per person son s sha ll not cop y, cha nge or alt er thi s Ser Servic vic e Not Note e wit withou houtt per permis mis sio n of Rol Roland and DG Corporation.

5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright © 2008 ROLAND DG CORPORATION

5016-007

Contents 1 Structure & Spare Parts 1-1

COVERS ............................. ..................................................... ............................................... ............................................... ............................................... ........................................... .................................. .............. 1-1

1-2

FRAME ....................... .............................................. ............................................... ............................................... ............................................. ........................................... ........................................... ...................... 1-3

1-3

CARRIAGE ...................... .............................................. ............................................... ............................................... ............................................. ........................................... ........................................ .................. 1-4

1-4

CHASSIS ............................................ ................................................................... ............................................... ............................................... ........................................... .......................................... ...................... 1-5

1-5

ACCESSORIES ..................................... ............................................................. ............................................... ............................................... ............................................ ...................................... .................. 1-6

1-6

STAND PNS-24 ................................................................. ........................................................................................ ............................................ ............................................ ..................................... .............. 1-6

2 Electrical Section 2-1

WIRING MAP ...................... .............................................. ............................................... ............................................... ............................................... .......................................... .................................. ............... 2-1

2-2

MAIN BOARD .................................................... ............................................................................ ................................................ ........................................... ........................................... .............................. ...... 2-2

2-3

OTHER CIRCUIT BOARDS ...................... .............................................. ............................................... ............................................... ............................................ .................................. .............. 2-4

3 Replacement of Main Parts 3-1

TOOL CARRIAGE REPLACEMENT .................... ............................................ ............................................... ............................................... ............................................ ....................... ... 3-1

3-2

MAIN BOARD REPLACEMENT ................................... ........................................................... ............................................... ........................................... ....................................... ................... 3-8

3-3

CARRIAGE MOTOR REPLACEMENT ............................. .................................................... ............................................... ............................................ ..................................3-11 ..............3-11

3-4

GRIT MOTOR REPLACEMENT ................................................... ........................................................................... ............................................... ........................................... ...................... 3-14

3-5

PINCH ROLLER REPLACEMENT .............................................................. ...................................................................................... ............................................ ............................. ......... 3-18

3-6

CUTTER PROTECTION REPLACEMENT ............................... ...................................................... ............................................... ............................................... ......................... .. 3-19

4 Adjustment 4-1

SPECIAL TOOL ................................................. ......................................................................... ............................................... ........................................... ............................................ .............................. ...... 4-1

4-2

SERVICE MODE ..................... ............................................ ............................................... ............................................... ........................................... ............................................ .................................. .......... 4-2

4-3

FUNCTION MODE ...................... ............................................. ............................................... ............................................... ........................................... ........................................... .............................. ....... 4-4

4-4

HOW TO UPGRADE FIRMWARE FIRMWARE ...................... ............................................. ............................................... ............................................... ........................................... ........................... ....... 4-5

4-5

TOOL HEIGHT ADJUSTMENT ............................................. ..................................................................... ............................................... ........................................... ............................... ........... 4-6

4-6

TOOL PRESSURE ADJUSTMENT ...................... .............................................. ............................................... ............................................... ............................................ ....................... ... 4-9

4-7

CALIBRATION .................................... ........................................................... ............................................... ............................................... ........................................... ........................................ .................... 4-12

4-8

CROP MARK SENSOR CHECK .................................................................. ......................................................................................... ........................................... ............................. ......... 4-16

4-9

AUTO CROP MARK SENSOR ADJUSTMENT ....................................................... .............................................................................. ......................................... .................. 4-18

4-10 MANUAL CROP MARK SENSOR ADJUSTMNET ......................................................... ................................................................................. .................................. .......... 4-20

5 Supplemental Information 5-2

OPERATIONAL SEQUENCE ......................... ................................................ ............................................... ............................................... ........................................... ............................... ........... 5-1

5-1

SENSOR MAP ..................... ............................................. ............................................... ............................................... ............................................ ........................................... ..................................... .............. 5-2

6 Troubleshooting 6-1

START & END POINT DO NOT MATCH .................................................. ......................................................................... ........................................... ................................... ............... 6-1

6-2

STITCH CUT ................................................................. ......................................................................................... .............................................. ........................................... ....................................... .................. 6-3

6-3

MEDIA SHIFTING........................ ............................................... ............................................... ............................................... ........................................... ............................................ .............................. ...... 6-4

6-4

PEN UP/DOWN ERROR .................... ............................................ ............................................... ............................................... ............................................ .......................................... ...................... 6-5

6-5

FAN REVOLUTION ............................. .................................................... ............................................... ............................................... ........................................... .......................................... ...................... 6-6

7 Service Activities 7-1

INSTALLATION CHECK LIST ........................ ............................................... ............................................... ............................................... ............................................... ............................... ....... 7-1

7-2

MAINTENANCE CHECK LIST ....................... .............................................. ............................................... ............................................... ........................................... ............................... ........... 7-5

7-3

SPECIFICATIONS ....................... .............................................. ............................................... ............................................... ........................................... ............................................ .............................. ...... 7-6

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Contents 1 Structure & Spare Parts 1-1

COVERS ............................. ..................................................... ............................................... ............................................... ............................................... ........................................... .................................. .............. 1-1

1-2

FRAME ....................... .............................................. ............................................... ............................................... ............................................. ........................................... ........................................... ...................... 1-3

1-3

CARRIAGE ...................... .............................................. ............................................... ............................................... ............................................. ........................................... ........................................ .................. 1-4

1-4

CHASSIS ............................................ ................................................................... ............................................... ............................................... ........................................... .......................................... ...................... 1-5

1-5

ACCESSORIES ..................................... ............................................................. ............................................... ............................................... ............................................ ...................................... .................. 1-6

1-6

STAND PNS-24 ................................................................. ........................................................................................ ............................................ ............................................ ..................................... .............. 1-6

2 Electrical Section 2-1

WIRING MAP ...................... .............................................. ............................................... ............................................... ............................................... .......................................... .................................. ............... 2-1

2-2

MAIN BOARD .................................................... ............................................................................ ................................................ ........................................... ........................................... .............................. ...... 2-2

2-3

OTHER CIRCUIT BOARDS ...................... .............................................. ............................................... ............................................... ............................................ .................................. .............. 2-4

3 Replacement of Main Parts 3-1

TOOL CARRIAGE REPLACEMENT .................... ............................................ ............................................... ............................................... ............................................ ....................... ... 3-1

3-2

MAIN BOARD REPLACEMENT ................................... ........................................................... ............................................... ........................................... ....................................... ................... 3-8

3-3

CARRIAGE MOTOR REPLACEMENT ............................. .................................................... ............................................... ............................................ ..................................3-11 ..............3-11

3-4

GRIT MOTOR REPLACEMENT ................................................... ........................................................................... ............................................... ........................................... ...................... 3-14

3-5

PINCH ROLLER REPLACEMENT .............................................................. ...................................................................................... ............................................ ............................. ......... 3-18

3-6

CUTTER PROTECTION REPLACEMENT ............................... ...................................................... ............................................... ............................................... ......................... .. 3-19

4 Adjustment 4-1

SPECIAL TOOL ................................................. ......................................................................... ............................................... ........................................... ............................................ .............................. ...... 4-1

4-2

SERVICE MODE ..................... ............................................ ............................................... ............................................... ........................................... ............................................ .................................. .......... 4-2

4-3

FUNCTION MODE ...................... ............................................. ............................................... ............................................... ........................................... ........................................... .............................. ....... 4-4

4-4

HOW TO UPGRADE FIRMWARE FIRMWARE ...................... ............................................. ............................................... ............................................... ........................................... ........................... ....... 4-5

4-5

TOOL HEIGHT ADJUSTMENT ............................................. ..................................................................... ............................................... ........................................... ............................... ........... 4-6

4-6

TOOL PRESSURE ADJUSTMENT ...................... .............................................. ............................................... ............................................... ............................................ ....................... ... 4-9

4-7

CALIBRATION .................................... ........................................................... ............................................... ............................................... ........................................... ........................................ .................... 4-12

4-8

CROP MARK SENSOR CHECK .................................................................. ......................................................................................... ........................................... ............................. ......... 4-16

4-9

AUTO CROP MARK SENSOR ADJUSTMENT ....................................................... .............................................................................. ......................................... .................. 4-18

4-10 MANUAL CROP MARK SENSOR ADJUSTMNET ......................................................... ................................................................................. .................................. .......... 4-20

5 Supplemental Information 5-2

OPERATIONAL SEQUENCE ......................... ................................................ ............................................... ............................................... ........................................... ............................... ........... 5-1

5-1

SENSOR MAP ..................... ............................................. ............................................... ............................................... ............................................ ........................................... ..................................... .............. 5-2

6 Troubleshooting 6-1

START & END POINT DO NOT MATCH .................................................. ......................................................................... ........................................... ................................... ............... 6-1

6-2

STITCH CUT ................................................................. ......................................................................................... .............................................. ........................................... ....................................... .................. 6-3

6-3

MEDIA SHIFTING........................ ............................................... ............................................... ............................................... ........................................... ............................................ .............................. ...... 6-4

6-4

PEN UP/DOWN ERROR .................... ............................................ ............................................... ............................................... ............................................ .......................................... ...................... 6-5

6-5

FAN REVOLUTION ............................. .................................................... ............................................... ............................................... ........................................... .......................................... ...................... 6-6

7 Service Activities 7-1

INSTALLATION CHECK LIST ........................ ............................................... ............................................... ............................................... ............................................... ............................... ....... 7-1

7-2

MAINTENANCE CHECK LIST ....................... .............................................. ............................................... ............................................... ........................................... ............................... ........... 7-5

7-3

SPECIFICATIONS ....................... .............................................. ............................................... ............................................... ........................................... ............................................ .............................. ...... 7-6

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Revision Record

Revision No.

Date

0

2000.8.1

1

2000.9.13

2 3

Description of Changes

Approval

Issued

First Edition

Inagaki

Kaneko

3-6 (p.29) Cutter Protection Replacement

Inagaki

Kaneko

Inagaki

Kaneko

Inagaki

Kaneko

Inagaki

Nakatani

2000.10.17 4-2, 4-3 Additional : Tool Pressure Control Command !FS 2001.1.15

1-2 Parts List : L-BEARING, RSR9ZMUUC1 1-3 Parts List : STAY, CARRIAGE Crop Mark Sensor has been added. 1-3 Parts List : STAY, CARRIAGE 2-1 Wiring Map 3-1 Tool Carriage Replacement

4

2003.2.13

4-2 Service Mode 4-8 Crop Mark Sensor Check 4-9 Auto Crop Mark Sensor Adjustment 4-10 Manual Crop Mark Sensor Adjustment 5-1 Operational Sequence 5-2 Sensor Map

5

2003.2.18

1-3 CX-24 Serial Number for Crop Mark Sensor

Inagaki

Nakatani

6

2003.2.25

1-3 CX-24 Serial Number for Crop Mark Sensor

Inagaki

Nakatani

7

2008.1.17

Sect1 : Parts have been revised.

Kato

Mabuchi

To Ensure Safe Work About

and

Notices. Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution”. The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

In addition to the

and

symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

Turn off the primary power SW before servicing.

About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location.

  

1 Structure & Spare Parts 1-1 COVERS

S4

S4 S4 S4

S1 4

3

S1

6 S4 13

S4 S4

S5

9

5

S1 1 S5

S2

2

S3 S1 11 7

8

S3

10

12

CX-24 CX-12

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental PartsParts Name

Parts No.

Parts Name

22805381

ASSY,LCD CX-24

* *

S1

31019155

SCREW SET,BINDING 4*5 NI 100 PCS.

22025409

COVER,FRONT CX-12

*

S2

31019702AS

SCREW SET,BIND P-TIGHT M3*6 3C 100P

22025408

COVER,FRONT CX-24

S3

31019703

SCREW,BINDING P-TIGHT 3*8BC 100P

22025428

COVER,GUIDE R2 CX-12

S4

31019401

SCREW SET,BINDING 4*6 NI ETW 20PCS.

22025427

COVER,GUIDE R2 CX-24

S5

31239102AS

SCREW SET,W-SEMS M3*8 3CBC 100 PCS

4

22025406

COVER,SIDE L CX-24

* *

5

22025407

COVER,SIDE R CX-24

* *

22025411

COVER,Y RAIL CX-12

*

22025410

COVER,Y RAIL CX-24

7

22495206

KEY TOP,CX-24

* *

8

22475108

KNOB,CX-24

* *

9

22535235

LABEL,CORPORATE LOGOTYPE #LA97

* *

1 2

3

6

* * *

*

10

7501623020 PANEL BOARD ASSY CX-24

* *

11

12259222

SHIELD,E01S03-1YAMA

*

12

22255221

SHIELD,PANEL R CX-24

* *

13

21395112

TAPE,FELT CX-24

*

1-1

1-2 FRAME

6 S 1 5 4 3 4 6 4 3 5 5

1 2 S 3 S

3 3

9

5 1 S

1 2 9 3 6 1 S 9 2

0 2 S 0 4 7 1 S

1 5 3 5

2 8 3 4

8 2 8

8 S

4 2

7 4

2 5

1 1 S

8 1 S

6

8 S

8 S 4 1

2 1

7 1

2 S

5 7 S 2 2 2 4 1 5 S 3

7 S

6 9 S 4 5 4

3 2

6 4

0 2

2

8 S

0 3

7 S

8 S

5 S

3 5 1 3 4

1 S 7 3 1 S

4 1 S

3 1 S

6 1

3

5 3 5 S 7 2

8 S

8 5 3 1 S 9 1 1 4 S

5 2

5 9 1 S S

5 S 2 1

6 2

3 1

0 1 2 4 6 S

0 3

6 2

0 1 S

4 5

3 5 5 6 S 8

2 4

1 1

0 1

8 S

4 S

5 1 S

1

2 1 S

7 7 S 8 1 S S 2 1 S

8 S

8 1

2 2 S

1-2

CX-24

CX-24

CX-12

PARTS LIST -

an

CX-12

ar s-

Parts No.

Parts Name

Parts No.

Parts Name

1 22805383

ASSY,FRAME L CX-24

* *

41 22175871

ROLLER FD12 S4(B4 C4.0)

*

2 22805382

ASSY,FRAME R CX-24

* *

42 15229505

SENSOR INTERRUPTER GP2A25

*

3 22805380

ASSY,PINCH ROLLER CX-24

* *

5 22805145

ASSY,MOTOR X PNC-960

* *

6 22805144

ASSY,MOTOR Y PNC-960

* *

44 22145393

SHAFT,JOINT PNC-960

* *

8 12159508

BUSH,SHAFT OILES 80F-1206

* *

45 22145388

SHAFT,PULLEY PNC-960

* *

22295196

SHAFT,SQUARE CX-12

*

22295197

SHAFT,SQUARE CX-24

9 7501623060 CABLE CLAMP CX-24 10 23505639 11

* *

COVER,UNDER F.C CX-12

22025476

COVER,UNDER F.C CX-24

46

*

CABLE-ASSY PPSENSOR CX-24

22025475

43

22295194

SHAFT,G ROLLER CX-12

22295101

SHAFT,WITH G-ROLLER PNC-960

* *

*

47 22165164

SPACER,MOTOR CX-24

* *

*

48 22175157

SPRING,C P-ROLLER CM-500

* *

*

12 22265295

CUSHION

* *

49 22175188

SPRING,TENSION CX-24

* *

13 11719107

FAN,109BD24HA2-2

* *

51 22715219

STAY,DRIVE SHAFT CX-24

* *

22115788

FRAME,CABLE CX-12

*

52 22715217

STAY,FRAME GUIDE CX-24

* *

22115783

FRAME,CABLE CX-24

53 22715220

STAY,SENSOR F CX-24

*

22115786

FRAME,CENTER CX-12

54 22715256

STAY,SENSOR R CX-24

*

22115781

FRAME,CENTER CX-24

55 21425115

WASHER,AXIS CX-24

22115789

FRAME,GUIDE CX-12

22115784

FRAME,GUIDE CX-24

22115785

FRAME,SUPPORT CX-12

22115780

FRAME,SUPPORT CX-24

14

15

16

17

23

*

- upp emen a

*

Parts No.

*

ar sParts Name

S1 31029803AS

BUSH SET,ROLL 3*5 20 PCS.

S2 31409902

SADDLE,EDGE E DS-3

HOLDER,IDLE PULLEY CX-24

S3 31299101

RIVET,NYLON P3550B

KNOB,LEVER CX-24

* *

S4 31149706AS

RING SET,E-RING ETW-10 SUS 20 PCS

21895102

L-BEARING,RSR9NMUUC1+380LM

*

S5 31149702AS

RING SET,E-RING ETW-3 100 PCS.

21895103

L-BEARING,RSR9NMUUC1+680LM

21895134

L-BEARING,RSR9ZMUUC1+380LM

21895135

L-BEARING,RSR9ZMUUC1+680LM

22535234

LABEL,G-ROLLER CX-12 #LA96

22535232

LABEL,G-ROLLER CX-24 #LA170

24 22145446 25

*

* *

21 22485105

Revised 3

*

* *

20 21655164

22

*

GEAR L

18 22175693

Revised 7

*

LEVER,HANDLE CX-24

22265101

PAD,CUTTER PNC-5000

21545133

PAD,CUTTER CM-12

* * * *

S6 31019103AS

SCREW SET,BINDING M3*6 C 100 PCS.

S7 31019137

SCREW SET,BINDING M4*6 NI ETW 20PCS

S8 31019401

SCREW SET,BINDING 4*6 NI ETW 20PCS.

S9 31169105

SCREW SET,FLAT M3*4 NI 100 PCS

S10 31049134AS

SCREW SET,CAP M4*35 NI 20 PCS

*

S11 31049141

SCREW,CAP SPW 3*8 BC MEC

* *

S12 31199710

SET-SCREW ,W P 3*3 3C

*

S13 31089108

SCREW SET,PAN 3*6 NI 100 PCS.

S14 31229102

SCREW SET,TRUSS M2*5 NI 100 PCS

S15 31239127

SCREW SET,W-SEMS M3*6 NI 100PCS

* *

26 22635376

PAD,DUST CX-24

27 22145831

PIN NO.1 (214-831)

* *

28 21535118

PIN,STOPPER G-LEVER PC-60

* *

29 21535101

PIN,Y PULLEY PNC-5000

* *

S19 31249201AS

WASHER SET,PLAIN 3*6*0.5 C 100PCS

P-ROLLER TD16S4(B10) TYPE2

* *

S20 31249219

WASHER SET,PLAIN 4.3*7*1 C 50PCS.

PLATE,AXIS CX-24

* *

S21 31149602AS

RING,CS RETAINING YOBI4 100PCP

S22 31299102AS

RIVET SET,NYLON P2655B 20 PCS.

Revised 7 30 21565102 31 22055462

S16 31239107AS

SCREW SET,W-SEMS M4*10 3CBC 50 PCS

S17 31239121

SCREW,W-SEMS M3*8 C MEC

S18 31239123

SCREW,W-SEMS M4*15 BC MEC

32 22055460

PLATE,LINK CX-24

* *

33 22055409

PLATE,ORG CX-24

* *

34 22055459

PLATE,OSCILLATE CX-24

* *

35 22055461

PLATE,SENSOR CX-24

* *

S/No.ZO 00383 and above

36 22055458

PLATE,SPACER CX-24

* *

S/No.ZO 02865 and above

37 22175715

PULLEY HD10.8S3 (B9)

* *

38 22145107SZ BACK UP STAY

* *

39 21975105

PULLEY T20P2S8+GEAR S55

* *

40 11889102

R-BEARING D8S4(B3)

* *

1-3

* *

1-3 CARRIAGE 2

S2

S3 S8 S3

S4

7 S8 13 S8 10 S11

11 S7

S12 S1 Revised 3

4 3

1

14

Revised 3

9

R e v i s e d 3 S9

6 16 Revised 3

S6 Revised 4

8

S7

S10 12

15 S8

S1 5

S12

CX-24

PARTS LIST -Main PartsParts No. 1 21815101

PARTS LIST -Supplemental Parts-

Parts Name BOLT,PENHOLDER

Parts No. *

S1 31379106AS

CLAMP SET,MINI MB-2 20 PCS.

*

S2 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

S3 31159110

CUSHION,GREEN FELT 3T*8*840

23475165

CABLE-CARD 8P 730L BB HIGH-V

*

ASSY,CARRIAGE CX-24

*

*

S4 31409702

SADDLE,LOCKING EDGE LES-1010

4 7501623040 CARRIA GE JUNCTI ON BOA RD ASS Y

*

*

S5 31089103AS

SCREW SET,PAN M2.6*4 C 100 PCS.

5 22025404

COVER,CARRIAGE CX-24

*

*

S6 31229103AS

SCREW SET,TRUSS M2*6 NI 100 PCS

6 21655163

HOLDER,BELT CX-24

*

*

S7 31239128

SCREW SET, W-SEMS M3*8 NI 100PCS. SCREW SET,W-SEMS M3*6 NI 100PCS

7 21655162

*

*

S8 31239127

8 7501625000 MARK SENSOR BOARD ASSY CX-24

HOLDER,SENSOR BOARD CX-24

*

*

S9 31679102

SCREW SET,C-SEMS M3*5.5 NI 100 PCS.

9 22285503

*

*

S10 31019103AS

SCREW SET,BINDING M3*6 C 100 PCS.

10 7501623030 P INCH S ENSOR BOARD A SSY CX-24

*

*

S11 31019703

SCREW,BINDING P-TIGHT 3*8BC 100P

11 22155567

SPACER M3X5

*

*

S12 31019148AS

SCREW SET,BINDING M2.6*4 NI 100 PCS

12 22165198

SPACER,SENSOR CX-24

*

*

* Cut to 14mm when using.

NUT,PENHOLDER

13 22715216

STAY,CABLE CX-24

*

*

Revised 3

14 22715265

STAY,CARRIAGE-2 CX-24

*

*

Revised 4

15 22715255

STAY,MARK SENSOR CX-24

*

*

Revised 3

Parts Name

*


3 22805393

Revised 4

S5

23475166

2

Revised 4

CX-12

16

11929116

BELT,1526P2M6

11929117

BELT,940P2M6

CROP MARK SENSOR has been fixed to the machines with the following serial number.

* *

1-4

CX-24 : AQ87825 and above

Revised 5

CX-12 : ZQ81680 and above

Revised 6

Revised 4

*

Revised 4

Revised 3

1-4 CHASSIS

S5 S5

S1

S4

8

9

S5 13

1 2

S3

3

11 6

S5

18

16

15 4 S2 5

12

S2

17 10

S2 S2 14

S3

14

S3 7

17

14

S3

CX-24 CX-12

PARTS LIST -Main PartsParts No. 1 13429746

Parts Name

CLAMP SET,PUSH MOUNT RT30SSF5 20P

CABLE-ASSY JUNBI A CX-24

* *

S2 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20

CABLE-ASSY JUNBI B CX-24

* *

S3 31019155

SCREW SET,BINDING 4*5 NI 100 PCS.

23505634

CABLE ASSY JUNBI D PC-600

*

S4 31169105

SCREW SET,FLAT M3*4 NI 100 PCS

23505419

CABLE-ASSY JUNBIWIRE D FJ-50

S5 31239127

SCREW SET,W-SEMS M3*6 NI 100PCS

*

5 23505640

CABLE-ASSY POWER 2 CX-24

* *

6 23475125


* *

22815138

CHASSIS,CX-12

*

22815137

CHASSIS,CX-24

7

Parts Name

S1 31329501AS

3 23505675

AC INLET SUP-J3G-E+FILTER

Parts No. * *

2 23505674

4


*

8 11769106

CLAMP,CLAMP-B

* *

9 22465129

HEAT SINK,CX-24

* *

10 22535257

LABEL,CAUTION VOLTAGE #LA167

* *

11 22505242

LABEL,EARTH MARK-1 NO.E-580

* *

12 22505244

LABEL,FLASH-LIGHTING N O.E-582

* *

13 7501623010

MAIN BOARD ASSY CX-24

* *

14 22055418

PLATE,F-COVER CX-24

* *

15 13129170

POWER SW AJ7201B

* *

16 22425109U0 POW ER UNIT,SW ITCHING CX-24

* *

17 22355168

RUBBER FOOT PL-10J65

* *

18 23505899

WIRE,C GRX-410

* *

1-5

1

CX-24

1-5 ACCESSORIES PARTS LIST -Main Parts-

1 2 1

3

2

3

4 5

1

6 4

7

5

8

Parts No. 13499109 23495124 13499111 23495125 13439801 22355647 22605337 22605336 22635379

CX-12

Parts Name AC CORD SJT 117V 10A 3PVC AC CORD 3ASL/100 240VA 10A S AC CORD H05VV-F 240VE 10A S AC-CORD H05VV 230V 10A S CABLE-AC 3P CHINA 10A/250V S BASE,SHEET CM-24 CARTON CX-12 CARTON CX-24 PAD,SET CX-24

6

8

7

1-6 STAND PNS-24 1

5

2

6

3

4

CX-24

PARTS LIST -Main Parts1 2 3 4 5 6

Parts No. 21985116 22605279 22155121 22155122 22035126 22035127

Parts Name BRACKET,PNS-24 CARTON,PNS-24 PIPE,1 PNS-24 PIPE,2 PNS-24 STAND,L PNS-24 STAND,R PNS-24


CX-12

* * * * * *

S1 S2 S3 S4 S5 S6

1-6

Parts Name SCREW HEXAGONAL CAP WASHER FLAT CUSHION SK1912 BOLT PICK TOOL HEXAGONAL SHAFT STOPPER

UC 10X45 UC 10X21X2

RUBBER UC 5X20 NO.8 Ni 4.5X95

* * * * * * *

* * * * * *

* * *

2 Electrical Section

2 Electrical Section 2-1 WIRING MAP

r o s n e S r e p a P t n o r F

r o s n e S r e p a P r a e R

F

R

w o l l e Y

e u l B 4 2 X C R O S N E S P P Y S S A - 9 E 3 L 6 5 B 0 A 5 3 C 2

7 N C

9 N C

6 7 6 G C G N I H C T I W S , T I N 0 U U 9 R 0 E 1 5 2 W O 4 2 P 2

D R A O B N I A M

6 N C

8 N C

4 N C

3 N C

V H G I H B B L 0 5 1 P 5 2 D R A C - 5 E 2 L 1 5 B 7 4 A 3 C 2

D R A O B L E N A P

r o t o M e g a i r r a C

C

1 1 N C

V H G I H B B L 0 3 0 1 P 8 D R A C 6 - 6 4 E L 1 5 2 - B 7 4 X A 3 C C 2

D R A O B E G A I R R A C

r o t o M t i r G

G

0 1 N C

2 1 N C

V H G I H B B L 0 3 7 1 P 8 D R A C 5 - 6 2 E L 1 5 1 - B 7 4 X A 3 C C 2

0 0 0 6 - 5 C J P F D D I I B B N N U U J J Y Y S S S S A - A E E L L B B A A C 4 C 9 : 3 : 1 2 6 5 4 4 5 1 - 0 2 - 0 X 5 3 X 5 C 2 C 3 2

n w o r B

2 N C

1 N C

e u l B

W S 0 7 R B E 1 0 1 2 9 W 7 2 O J 1 3 P A 1

n a F

D C L

d i o n e l o S

3 1 N C 4 1 N C 6 1 N C

2

4 2 X C 2 R E W O P Y S S A - 0 E 4 L 6 5 B 0 A 5 3 C 2

r o s n e S h c n i P

5 1 N C r o s n e S k r a M

4 2 X C A I B N U J Y S S A - 4 E 7 6 L 5 B 0 A 5 3 C 2

4 2 X C B I B N U J Y S S A - 5 E 7 L 6 5 B 0 A 5 3 0 C 2 1 4

n w o r B

L

w o l l e Y / n e e r G

e u l B

X R G C 9 9 I 8 B 5 N 0 5 3 U J 2

N

T E E G 6 L 3 4 7 N J - 9 I P 2 C U 4 3 A S 1

4 d e s i v e R

2-1

2-2 MAIN BOARD

MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE

R 5 0 3 1 2 Q V E

N A P A J N I E D A M

e u l B

d e R

k c a l B

e t i h W

n e e r G

CN13

C N 1 2

L S 8 - C P F L I

R80

C N 1 4

L 2 S P 2 S L I

R 8 1

0 1 5 0 - 4 1 0 3 5 C N 1 6

0 1 4 0 - 4 1 0 3 5 C a r r i a g e

F T M S Z P F 4 1

R 5 0 3 1 2 Q V E

S W 5

J 3 0 1 E 0 1 A B X 1 A R E 6

R 5 0 3 1 2 Q V E

5 4 2 S L 4 7 5 0 1 3 4 P C

M A D

R 5 0 3 1 2 Q V E

S W 2

S W 1

R 8 6

C N 2

E N I L T U C V

20

10

N A 8 F 4 N C N t o C 0 3 2 2 2 L N N F R R N 2 0 2 R 2 0 0 L L L B B B 1 3 L F 2 3 L F

3 6 N C 5 2

e u l B 2 1 A R G W C 8 3 2 X A M

9 L 0 2 F A S 5 2 J C L B D

5

51

3 2 L F

1 9 7 2 1 1 L L L F F F

52

5 1 L F

2 N 9 R 2 2 L 0 F L B

9 3 C

5 2 C

4 2 C

3 1 L F

2 8 R

2 1 1 Q D

8 2 2 L N F R 2 0 L B

7 D

3 2 C I

6 D

2 Q

5 1 R

2 X

3 3 L F

8 D

5 A R

9 D

1 0 1 1 D D

3 4 D D

2 D

6 3 R

4 1 A R

1 5 C I

n o N

2 2 C I

8 2 C I

C48 R35 R18

3 2 1 C H 4 7

6 8 3 1 5 C

E X B 0 6 0 4 6 3 6 5

R38

3 4 R

A 8 0 V L 4 7

0 1 C I

3 A R

4 7 C H 4 7 6 C I

1 A R

r l o e t i 2 1 d n o o m m

5 0 0 0 3 2 6 1 5 7

6 1 C I

b u S

z H N 5 7 1 . 7

9 2 C

6 7 R

5 R

5 5

5 5 R

4 5 R

1 2 C I

6 R

9 2 R

3 2 C

6 1 C

2 5 R 5 2 R

3 8 R 3 6 R

I C 5

0 1 A R

1 1 A R

1 4 C I C 2

9 1 C 4 1 C V I 0 5 / u 7 4

3 1 C

9 A R

2 1 / 4 2 X C

5 0 0 2 D T M

2 3 0 7 U J 0 N 6 R

2 2 1 1 0

3 1 C I

9 5 R

4 4 0 2 C 3 3

4 P T

CN7 Paper Sensor

2 1 C

1 2 C

2 1 1

3 P T

3 5 R

V 0 5 / u 7 4

8 A R

2 4 0 7 3 4 6 D H

1 x

7 C I

N O 1 S

/ 5 1 P T

8 3 1 C H 4 7

n 1 i J a P M

3 7 3 C H 4 7

8 C I 2 A R

I C 2 0

4 4 C

6 6

9 C I

5 4 2 S L 4 7

9 1 1

8 3 1 C H 4 7

2 1 6 P P P T T T

7 1 C I

3 CI

4 1 S L 4 7

C N 1

4 2 C I

5 3 7 4 R C

9 6 R

8 8 7 7

C3

1 C I

8 2 R

D R A 5 7 1 C H 4 7 O B N I A 9 9 M

R2

8 P C

1 D

I C 4

A B 0 0 4 F 9 2 M B M

8 5 R 2 2 C


t i n u B S U

Non

5 0 3 7 D A

4 A R

6 A R

M

7 5 R 6 I 4 C 1 C 9

3 1 A R


4 7 R

16M DRAM

5 0 0 2 D T

4 1 C

7 1 C

8 0

2 1 C I V 0 5 / u 7 4

3 R

4 2 R

IC18

5 1 A R

3 C

5 1 1 D C

7 4 C

7 A R

5 7 R

C N 5 0

8 1 C 3 2 R

1 6 R

4 1 1

p m a l C e l b a C

6 5 R

2 2 2 2 N N N N R R R 2 2 R 0 2 0 0 2 0 L L L L B B B B 5 2 L F 6 2 L F 2 L F 7

7 3 R

6 2 C

3 1 D

t i r G

3 NC 4 2 2 N L R F 2 0 L B

S W 4

S W 3

2 7 R

3 1 R

1 1 C I

R 5 0 3 1 2 Q V E

C P 4 5

s r o t o M o t

e g a i r r a C

0 4 C

1 L

R 8 5

R R 8 8 7 4

E I N J A P A N

R 5 0 3 1 2 Q V E

I C 2 7

4 0 C H 4 7

R 5 0 3 1 2 Q V E

S W 7

S W 8

5 2 C I

1 4

C N 1 5

E N 1

4 0 2 4 2 B 6 1 C E

1

2

R 5 0 3 1 2 Q V E

S W 6

5 4 R

v 6 1 / u 0 0 1 CN9

c c V

7 6 R

5 0 0 2 D T M

4 R

m m V

5 1 C

H V P 4 B

6 4 C L 3 9 GND

2 4 C

This Jumper SW should be set to the MAIN side.

DIP SW

Electric Maintenance Part

No.

Function

OFF

ON

1

Model Selection

CX-24

CX-12

2

Reserved

2-2

ALWAYS OFF

IC.No. Parts No. IC 12 15189105 IC 13 15189105 IC 14 15189105

Description Function MTD2005 Grit Motor Driver MTD2005 Carriage Motor Driver MTD2005 Solenoid Driver

2-3 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_1/2 Circuit Diagram PANEL BOARD F T M S Z 2 P 1 F 0 1 2 3 4 4 N C 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1

2

D N G N P

t n o C V

8 6 R 0 u 1

5 4 P C

4 n 4 o R N

C C V N P

Y E 1 K W W S S

D N T G - S E Y N T P E K 2 W W S S D N U G - N N Y P E E M 3 K W D W S S N G Y N E P 4 K W D W S S N G N Y P E 8 K W W D S S N G N Y P E 7 K W W D S S N G N Y P E 6 K W D R W S S N E G - T N N E P Y 0 E 1 9 8 7 6 5 K W W D N N I S S 6 8 G n t 1 - G x t u I h t n A w s f K N R g R 0 e e e o p i P O 1 T M L D U R 1 2 3 4 5

3 4 P u C 1 1

3 1

A 7

4 2 0 C I C H 4 2 7

F 7 4 2 0 C I

C H 4 2 7 1

5

1 1

9

C 7

4 2 0 C I C H 4 6 7

E D 7 7 4 2 4 2 0 C I 0 C I

C H 4 0 7 1

C H 4 8 7

4 5 8 3 8 3 R 3 R 3

p 3 0 4 0 C 2 2

3

01

R I 1 2 3 4 5 6 7 8 A A A A A A A A G D 2 3 4 5 6 7 8 9 9 1 1

B 7

4 2 0 C I C H 4 4 7

D N G N P

B - A t t p p O - O N N P P

8 7 6 5 4 3 2 1

D N G N P

4 4 u P 1 C

C C V N P

4 1 4 G 0 7 C 2 H C 4 I 7

2-4

0 2

6 7 8 3 8 3 R 3 R 3

p D 9 0 0 4 2 N C 2 G N P

T S 8 1 C 1 P N F C L I

C C V N P

r i n e i D t g n r N E O G N P 5 8 7 6 5 4 3 2 1 4 1 1 1 1 1 1 1 1 2 S 5 1 2 3 4 5 6 7 8 L 2 B B B B B B B B 4 C 7 I c c V D N G

7 6 5 4 3 2 1 0 D - D - D - D - D - D - D - D N N N N N N N N P P P P P P P P

B g o A J - g o N J P N P

N T S 5 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 C 0 1 2 3 4 5 6 7 8 9 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 P 1 F N L C I

c c V d n G

9 K 1 7 R 4 C C V N P

s n + - e L L S O O R S - S - C N N N P P P

D R D y C e L 1 2 K E - A - A - / N N N N P P P P

R E D O C N E 1 G N A B O J E

7

C

D N G N P

OTHER CIRCUIT BOARDS_2/2 Circuit Diagram

CARRIAGE BOARD

R91 Non

R90 Non

R89 0

CN16

R88 0

1 2 3 4

c-Opt-B R81

2

53014-0410

220 CN15 1 2 3 4 5

R80 CN13 c-Opt-A

1 2 3 4 5 6 7 8

220 c-Sens

53014-0510 CN14 c-Sol+ c-Sol-

1 2 IL-S2P-S2L

IL-FPC-8SL C-GND

SENSOR BOARD

Mark Sensor SM1

SM3

Pinch Sensor

sm-LedAN

SP1

sm-TrC

SP3 3

sp-LedAN

sp-TrC

4

3

1

IC28 NJL5265KL 2

SM4

SM2

IC26 GP1L57

1

sm-TrE

4

SP4

sm-LedKA

SP2

M-Gnd

2

sp-TrE

sp-LedKA

S-Gnd

2-5

3 Replacement of Main Parts

3 Replacement of Main Parts Following table describes the necessary adjustment after the replacement of each parts.

Replacement Parts Necessary Adjustment Main Board 1. Upgrade Firmware 2. Initialize 3. Tool Pressure Adjustment 4. Calibration 5. Crop Mark Sensor Adjustment

Revised 4

Replacement Parts Necessary Adjustment Tool Carriage 1. Tool Height Adjustment 2. Tool Pressure Adjustment 3. Crop Mark Sensor Adjustment Replacement Parts Drive Gear

Revised 4

Necessary Adjustment 1. Motor Backlash Adjustment

Replacement Parts Necessary Adjustment Motor 1. Motor Backlash Adjustment

Revised 4

3-1 TOOL CARRIAGE_REPLACEMENT (Referential Time : 10 min.)

1

Remove the FRONT COVER. (CX-24 : W SEMS M3X8 BC / 6pcs.)

(CX-24 Only)

(CX-12 : W SEMS M3X8 BC / 4pcs.)

CROP MARK SENSOR has been fixed to the machines with the following serial number. CX-24 : ZQ81680 and above CX-12 : ZQ81680 and above

(FRONT VIEW)

Remove the FRONT COVER by disconnecting the flat cables from the Panel Board.

(RIGHT SIDE) 3-1

2

Remove the Y RAIL COVER. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)

3

(REAR VIEW)

3

Disconnect the 3 cables.

(CARRIAGE JUNCTION BOARD)

4

Unhook and remove the screws for fixing the TOOL CARRIAGE. (W SEMS M3X6 Ni / 2pcs.)

SCREWS

HOOK (WHITE)

5

Remove the CARRIAGE COVER and the TOOL CARRIAGE. (CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.) (TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)

SCREWS

(TOOL CARRIAGE) 3-2

6

Remove the INSULOCK TIE for fixing the cables.

INSULOCK TIE

7

Remove the screws for fixing the CROP MARK SENSOR. (BINDING M2.6X4 C / 2pcs.)

SCREWS (CARRIAGE_BOTTOM)

8

Fix the (New) CROP MARK SENSOR to the New TOOL CARRIAGE. (BINDING M2.6X4 C / 2pcs.)

SCREWS (CARRIAGE_BOTTOM)

9

Fix the CROP MARK SENSOR CABLE and TOOL CARRIAGE CABLE with the INSULOCK TIE.

TOOL CARRIAGE CABLE

CROP

MARK

SENSOR CABLE

INSULOCK TIE

3-3

10

Pass the Sensor Cable through the hole of the TOOL

SENSOR CABLE

CARRIAGE and fix the TOOL CARRIAGE by pushing it upwards. Then, fix the CARRIAGE COVER.

SCREWS

(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.) (CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)

(TOOL CARRIAGE)

11 Fix the screws for fixing the TOOL CARRIAGE. And then, fix the cables with the hook. (W SEMS M3X6 Ni / 2pcs.)

SCREWS HOOK (White)

12 Connect the 3 cables.

(CARRIAGE JUNCTION BOARD)

13 Fix the Y RAIL COVER. (BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW) 3-4

14 Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable faces upwards and the blue line on the small cable faces left when connecting them.

(RIGHT SIDE) Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them both sides.

(CX-24 Only)

CX-12 : Fix the screws from the left side. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

15 Carry out the following adjustments. 1. Tool Height Adjustment 2. Tool Pressure Adjustment 3. Crop Mark Sensor Adjustment

3-5

3

3-2 MAIN BOARD_REPLACEMENT (Referential Time : 10min.) Remove the FRONT COVER. (CX-24 : W SEMS M3X8 BC / 6pcs.)

(CX-24 Only)


3

(FRONT VIEW) Remove the FRONT COVER by disconnecting the 2 flat cables from the Panel Board.

(RIGHT SIDE)

2


(REAR VIEW)

3

Remove the GUIDE COVER R. (BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW) 3-6

4

Remove the RIGHT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE)

5

6

Disconnect all the cables (5 pcs.) from the MAIN BOARD.

HOOK (White)

Remove the screws from the MAIN BOARD and the Heat Sink. And disconnect the Cable on the MAIN BOARD. (W SEMS M3X6 Ni / 6pcs.)

CABLE MAIN BOARD

7

Remove the screws of the Parallel Cable and nuts of the Serial Cable.

SERIAL

PARALLEL

3-7

3

8

Remove the MAIN BOARD.

9

Fix the new MAIN BOARD and connect the CABLE on

3 the MAIN BOARD. (W SEMS M3X6 Ni / 6pcs.)

CABLE MAIN BOARD

10 Fix the screws of the Parallel Cable and nuts of the Serial Cable.

SERIAL

Connect the cables (5pcs.) to the MAIN BOARD.

Make sure connect the wirings to the right place. Carriage Motor Cable Grit Motor Cable

CN4 CN3

Fan Cable (Red and Black)

CN8

Paper Sensor Cable (Yellow and Blue) Switching Power Cable

3-8

CN9

CN7

PARALLEL

12 Fix the cables with the hook and put the hook to the Right Side Frame.

HOOK (White)

3 13 Fix the RIGHT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE)

14 Fix the GUIDE COVER R. (BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW)

15 Fix the Y RAIL COVER. (BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW) 3-9

16 Connect the flat cables to the Panel Board.


3

(RIGHT SIDE COVER) Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them (CX-24 Only)

both sides. CX-12 : Fix the screws from the left side. (CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

17 Carry out the following adjustments. 1. Upgrade Firmware 2. Initialize 3. Tool Pressure Adjustment 4. Calibration 5. Crop Mark Sensor Adjustment

3-10

Revised 4

3-3 CARRIAGE MOTOR_REPLACEMENT (Referential Time : 5 min.)

1


(CX-24 Only)


(FRONT VIEW) Remove the FRONT COVER by disconnecting the flat cables from the Panel Board.

(RIGHT SIDE COVER)

2

Remove the RIGHT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE )

3

Disconnect the CARRIAGE MOTOR WIRE from CN4 of the MAIN BOARD.

CN4

(RIGHT FRONT) 3-11

3

4

Remove the CARRIAGE MOTOR. (W SEMS PRECOATING LOCK AGENT M3X8 C / 2pcs.)

SCREWS(CX-12) The position of the screws fixing the CX-24 CARRIAGE MOTOR is different from CX-12.

3

(RIGHT REAR)

SCREWS(CX-24)

5

Fix the new CARRIAGE MOTOR together with the SPACER to the FRAME so that there won't be any looseness or to much load. (W SEMS PRECOATING LOCK AGENT M3X8 C /

SPACER

2pcs.)

The position of the screws fixing the CX-24 SPACER is different from CX-12.

SCREWS (RIGHT REAR)

6

Connect the CARRIAGE MOTOR WIRE to the CN4 on the MAIN BOARD.

CN4

7

(RIGHT FRONT)

Fix the RIGHT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE ) 3-12

8

Connect the flat cables to the Panel Board.


(RIGHT SIDE) Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them both sides.

(CX-24 Only)


(FRONT VIEW)

3-13

3

3-4 GRIT MOTOR_REPLACEMENT (Referential Time : 5 min.)

1


(CX-24 Only)


3

(FRONT VIEW) Remove the FRONT COVER by disconnecting the flat cables from the Panel Board.

(RIGHT SIDE COVER) Remove the LEFT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)

(LEFT SIDE ) Remove the Y RAIL COVER. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW) 3-14

Remove the COVER GUIDE R. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW) Remove the GRIT MOTOR WIRE from the CN3 on the MAIN BOARD.

CN3

6

(RIGHT FRONT)

Remove the GRIT MOTOR. (W SEMS PRECOATING LOCK AGENT M3X8 C / 2pcs.)

GRIT MOTOR

SCREWS (LEFT SIDE)

7

Fix the GRIT MOTOR so that there won't be any looseness or too much load. (W SEMS PRECOATING LOCK AGENT M3X8 C / 2pcs.)

GRIT MOTOR GRIT MOTOR

The GRIT MOTOR CABLE should be the front side when fixing the ASS'Y MOTOR Y.

SCREWS

CABLE

(LEFT SIDE) 3-15

3

Connect the GRIT MOTOR WIRE to the CN3 on the MAIN BOARD.

3

CN3

(RIGHT FRONT)

Fix the COVER GUIDE R. (BINDING HEAD WITH TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW) Fix the Y RAIL COVER. (BINDING HEAD with TEETH WASHER M3X8 Ni / 4pcs.)

(REAR VIEW) Fix the LEFT SIDE COVER. (BINDING HEAD M4X5 Ni / 4pcs.)

(LEFT SIDE ) 3-16

Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable faces upwards and the blue line on the small cable faces left when connecting them. (RIGHT SIDE) Fix the FRONT COVER. CX-24 : Fix the screws at the center first and them both sides.

(CX-24 Only)


(FRONT VIEW)

3-17

3

3-5 PINCH ROLLER_REPLACEMENT (Referential Time : 5min.)

1

Lower the SHEET LOADING LEVER to raise the PINCH ROLLER.

3 Remove one of the E-RING with the Flat Head driver.

Set the Sheet to prevent the washer from dropping during the replacement.

E-RING

Remove the SHAFT.

SHAFT

Fix the new PINCH ROLLER with washers by passing the SHAFT through the PINCH R OLLER.

Be careful with the direction of the PINCH ROLLER. The marked side should be outside.

3-18

Fix the E-RING with pincers.

E-RING

3

Revised 1

3-6 CUTTER PROTECTION_REPLACEMENT (Referential Time : 5 min.) Put the CUTTER PROTECTION fully from the left edge of the APRON and along the MARK on the

CUTTER PROTECTION

FRAME,CENTER. There would be space at the right edge.

0 ~ 1mm (FRONT VIEW)

MARK The machines with the following serial number have been carved the MARK. CX-24 : ZN92130 and above CX-12 : ZO 00370 and above

3-19

4 Adjustment

4 Adjustment 4-1 Special Tool Table shows a list of special tools recommended by Roland DG Corp. Tool No.

ST-002

Tool Name

TENSION GAUGE 3N (300gf)

Purpose

Tool Pressure Adjustment

Tool No.

ST-006

Tool Name

WHITE DUMMY PEN

Purpose

Tool Height Adjustment Tool Pressure Adjustment

Tool No.

ST-012

Tool Name

DIAL TENSION METER DT-50 0.5N (50gf)

Purpose


4-1

4 Adjustment

4-2 Service Mode Service Mode

Revised 4

[ ], [ ], [ ] + POWER ON

VERSION

A100

Display the version of Firmware.

[Counterclockwise] Turn the dial to select the menu.

[Clockwise]

F-35g

U < 33>

[MENU/PARAM]

F-35g

This menu is for adjusting the MIN Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

U < 33>

[Counterclockwise]

[Clockwise]

F-200g U <155>

4

[MENU/PARAM]

This menu is for adjusting the MAX Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

F-200g U <155>

[Counterclockwise]

[Clockwise]

KEY

START

[MENU/PARAM]

KEY

********

This menu is for checking the Panel Keys. It will be checked [MENU/PARAM], [ENTER], [TEST], [ORIGIN] ,[ ], [ ], [ ], [ ] in order.

[Counterclockwise]

[Clockwise]

SENSOR F1 R1 C1

[MENU/PARAM]

SENSOR F1 R1 C1

This menu is for checking the ON / OFF status of Sensor. F : Front Pepare Sensor R : Rear Paper Sensor C : Carriage Sensor 1 : ON 0 : OFF

FAN

This menu is for checking the FAN. ON/OFF will be changed by pressing the [ ENTER] key.

[Counterclockwise]

[Clockwise]

FAN

OFF

[MENU/PARAM]

OFF

[Counterclockwise]

[Clockwise]

CALIB-G < 0.11>

[MENU/PARAM]

CALIB-G < 0.11>

This menu is for Calibration of the Grit Roller side. The value is %.

[Counterclockwise] [TEST]

DATA1

[MENU/PARAM]

DATA2

Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.

[Clockwise]

CALIB-C < 0.11>

[MENU/PARAM]

CALIB-C < 0.11>

This menu is for Calibration of the Carriage Moving. The value is %.

[Counterclockwise] [TEST]

DATA1

[MENU/PARAM]

DATA2

Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.

[Clockwise]

CROP

START

[Clockwise]

Go to Next Page.

4-2

[MENU/PARAM]

CROP

START

This menu is for Crop Mark Sensor Auto Calibration.

4 Adjustment

From last Page. [Counterclockwise]

[Clockwise]

CROP G

[MENU/PARAM]

< -31>

CROP G

< -31>

This menu is used when Auto Calibration cannot be done. This menu shows the distance in Grid direction between the center of the Sensor and the center of the cutter. This value will change by Jog Dial. (1 step = 0.05mm)

CROP C

< 416>

This menu is used when Auto Calibration cannot be done. This menu shows the distance in Carriage direction between the center of the Sensor and the center of the cutter. This value will change by Jog Dial. (1 step = 0.05mm)

CROP AD

468

[Counterclockwise]

[Clockwise]

CROP C

< 416>

[MENU/PARAM]

[Counterclockwise]

[Clockwise]

CROP AD

468

[MENU/PARAM]

This menu is for checking the movement of the Crop Mark Sensor. This value will change depending on the media.

[Counterclockwise]

4

[Clockwise]

EEROM

START

[MENU/PARAM]

EEROM check OK!

This menu is for checking the EEROM. Either [OK] or [NG] will be indicated after the check

DRAM check OK!

This menu is for checking the DRAM. Either [OK] or [NG] will be indicated after the check

AGING

This menu is for AGING. AGING starts after pressing the [MENU/PARAM] key and it will be stop after turning the power off.

[Counterclockwise]

[Clockwise]

DRAM

START

[MENU/PARAM]

[Counterclockwise]

[Clockwise]

AGING

START

[MENU/PARAM]

START

[Counterclockwise]

[Clockwise]

PENWAIT

[MENU/PARAM]

< 0>

Movement Mode

< 0>

This menu is for setting the time from going the Pen or the Cutter down until moving. The range of the time is 0 ~ 99 (msec). Ending menu of the Service Mode.

KEY Dir

This menu is for setting the media feeding direction when pressing the [ Forw : The media feeds forward with [ ] key. (Default) Rev : The media feeds backward with [ ] key.

COMMAND

This menu is for setting the COMMAND. AUTO : AUTO (Default) MODE2 : COMMAND CAMM-GL3 MODE 2 Fixed MODE1 : COMMAND CAMM-GL3 MODE 1 Fixed

PENWAIT

Revised 2

[ ], [ ], [MENU/PARAM] + POWER ON

KEY Dir

[MENU/PARAM]

], [

].

[Counterclockwise] Turn the dial to select the menu. [Clockwise]

COMMAND

[MENU/PARAM]

[Counterclockwise]

Turn the dial to select the menu.

[Clockwise]

MARK

[MENU/PARAM] MARK [Counterclockwise]

Always O FF.


[Clockwise]

!FScmd

[MENU/PARAM]

[Counterclockwise]

!FScmd

This menu is for setting the Tool Pressure Control Command (!FS). ON : Enable OFF : Disable (Default)


[Clockwise]

EXIT

Press the [ENTER] key to reset and go back to the general menu.

4-3

4 Adjustment

4-3 Function Mode Revised 2

Displayed Language and Unit

SYSTEM REPORT

Turn on the power while pressing the [

] key.

SYSTEM REPORT MODEL : CX-24 MAIN : A100 BOOT : B100

UNIT LINGUA

--- OTHER PARAMETER --AREA : 1.0 [m] , SAVE : USER1 , SMOOT : ON , BAUD : 9600 , STOP : 1 , HAND : H-WIRE , Metric AUTO OFF

[MENU/PARAM]

LINGUA

--- SAVE MENU --No \ ITEM FORCE[g] SPEED[cm/s] OFFSET WEIGHT CURRENT : 100 40 0.250 LIGHT SAVE1 : 50 40 0.250 LIGHT SAVE2 : 50 40 0.250 LIGHT SAVE3 : 50 40 0.250 LIGHT SAVE4 : 50 40 0.250 LIGHT SAVE5 : 50 40 0.250 LIGHT SAVE5 : 50 40 0.250 LIGHT SAVE6 : 50 40 0.250 LIGHT SAVE7 : 50 40 0.250 LIGHT SAVE8 : 50 40 0.250 LIGHT

UNIT : COMMAND: !FScmd : -- END ---

, ,

LINGUA

LANG.

[ENTER]

EXIT [ENTER]

Languages : English, Japanese, German, French, Spanish, Italian and Portuguese

Forw. 0[msec]

Unit

: Metric (mm), Inch

All data inside the EEPROM will be initialized.

Turn on the power while pressing the [ENTER] key.

Turn on the power while pressing the [ ], [ ], [ORIGIN] keys.

SERIAL INTERFACE CHECK Turn on the power while pressing the [ ] key.

RS232C check

Error Init ALL EEROM

[ENTER]

FINISH

bit

= 1111

STxD-SRxD error TxD-RxD error DTR-CTS error RTS-DSR error

ENTER ->ALL INIT

[ENTER]

4-4

Inch

UNIT

The data which the customer sets inside the EEPROM will be initialized.

ENTER ->START INT

UNIT

[ENTER]

ALL INITIALIZE

INITIALIZE EEROM

ENGLIS

ROTATE: OFF PRESET: USER1 I/O : AUTO DATA : 8 PARITY : NONE U-CROP : OFF CURSOR: PENWAIT:

UNIT

LIMITED INITIALIZE

COMPLETED

[MENU/PARAM]

--- PARAM --CALIB. : C=0.00% G = 0.00% FORCE DA : MAX= 170 MIN= 45 CROP ENABLE: OFF CROP OFFSET: X= 430 Y= -29 LANGUAGE : ENGLISH

4

Turn on the power while pressing the [MENU/PARAM] key.

2 (TxD) 4 (RTS) 5 (CTS) 14 (STxD)

Connection 3 (RxD) 6 (DSR) 20 (DTR) 16 (SRxD)

4 Adjustment

4-4 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)

1

Connect PC and CX-24/12 with the PARALLEL It is necessary to prepare the followings to upgrade the FIRMWARE.

CABLE.

1. FIRMWARE DISK 2. PC with MS-DOS 3. PARALLEL CABLE

2

Turn on the power while pressing [

], [

], [

4

]

keys. It is ready to receive data when [Send new program]

[

][

][

] + POWER ON

is displayed.

VERSION UP SURE? [ENTER]

Send new program

3

Open the download.BAT from MS-DOS.

Some PCs can not use the BAT FILE.

CX-XX V.A 100

** %

ERASE

** %

WRITE

** %

Please refer to the ReadMe File in the FIRMWARE DISK.

4

Turn off the power when the upgrade is completed.

COMPLETE

POWER OFF

4-5

4 Adjustment

4-5 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cutting quality by eliminating tool-bouncing as the tool traverses the media. This adjustment must be performed after replacement of the TOOL CARRIAGE. Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for this adjustment.

4

1

Remove the Carriage Cover. (W SEMS M3X6 Ni / 1pce.)

Screw

2

Remove the screws fixing the FRONT COVER.

(CX-24 Only)

(CX-24 : W SEMS M3X8 BC / 6pcs.) (CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

Make sure not to disconnect the flat cables from the Panel Board.

(RIGHT SIDE COVER)

4-6

4 Adjustment

3


(REAR VIEW)

4

Put the PINCH ROLLER down at the both ends of

5

Turn on the power and press the [ENTER] key.

4

GRIT ROLLER

CX-24 : Make sure to cover the FRONT / REAR PAPER SENSOR with paper and turn on the power.

6

Put the WHITE DUMMY PEN (ST-006) to the TOOL CARRIAGE. Make sure to insert until the collar of the blade holder touches the rim of the hole.

4-7

4 Adjustment

Move the TOOL CARRIAGE to the positions shown in

7

the right figure with the [

], [

] keys.

Carry out Adjustment 8 at the position where the clearance between the pen tip and the BED is the lowest.

4

8

Adjust the Adjusting Screw so that t he clearance between the pen tip and the BED will be more than

Adjusting Screw

2.4 / less than 2.6 with 1mm Hexagonal wrench.

Make sure to adjust the Adjusting Screw so that the 2.4mm thickness gauge can insert between the pen tip and the BED and 2.6mm thickness gauge can not insert.

4-8

Thickness Gauge

4 Adjustment

4-6 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.) TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting. This adjustment must be performed after replacement of the TOOL CARRIAGE. It is necessary to enter PEN PRESSURE MODE to perform this adjustment. Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.

[Actual Pen Pressure]

4

Offset is not adjusted.

Driver IC [MTD2005] supplies voltage, corresponds to the pen pressure, to the

Correct

200 g

solenoid of the Carriage. Tool Pressure could be set by adjusting the OFFSET with "MIN" adjustment and GAIN with "MAX" adjustment of the TOOL PRESSURE ADJUSTMENT.

Gain Gain is not adjusted.

Offset 20 g

20 g

1

Make sure to carry out TOOL HEIGHT ADJUSTMENT

2

Move the TOOL CARRIAGE to the position where the

200 g

[Pressure set from Panel]

before this adjustment.

TOOL HEIGHT ADJUSTMENT has been carried out.

4-9

4 Adjustment

3


], [

], [

]

[

keys to enter the Service Mode.

][

][

] + POWER ON

Select [F-35g] menu and press [MENU/PARAM] key to enter the Adjusting Mode.

VERSION

A100

F-35g

U < 33> [MENU/PARAM]

F-35g

4

4

5

Move the PEN down by pressing the [

U < 33>

] key.

Make sure to touch the pen tip to the BED.

Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST-012) and measure the tool pressure when pen tip leaves the BED.

0.3N ~ 0.4N (30gf ~ 40gf)

6

Adjust the parameter in the menu with the dial so t hat the pressure will be 0.3N ~ 0.4N (30gf ~ 40gf). Press the [ENTER] key to save the settings.

F-35g

D < 33>

F-35g

D <36>

Make sure to check the pressure with the DIAL GAUGE (ST-012) again.

[ENTER]

F-36g

4-10

U <36>

4 Adjustment

7

Select the [F-200g] menu and press the [MENU/ PARAM] key to enter the adjusting mode.

F-35g

U < 36>

F-200g

U <155> [MENU/PARAM]

F-200g

8

Move the PEN down by pressing the [

9

Pull up the TOOL CARRIAGE with the TENSION

U <155>

4

] key.

Make sure to touch the pen tip to the BED.

GAUGE (ST-002) and measure the tool pressure

1.9N ~ 2.0N

when pen tip leaves the BED.

(195gf ~ 205gf)

10 Adjust the parameter in the menu with the dial so that the pressure will be 1.9N ~ 2.0N (195gf ~ 205gf).

F-200g

D <155>

F-200g

D 157

Press the [ENTER] key to save the settings. Make sure to check the pressure with the TENSION GAUGE (ST-002) again.

[

F-200g

]

U 157

4-11

4 Adjustment

4-7 CALIBRATION (Referential Time : 20 min.) CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feeding rate. This adjustment must be performed after the MAIN BOARD or in case you like to improve the distance accuracy. It is necessary to enter the CALIBRATION MODE to perform this adjustment.

4

1

2

Put the 0.25mm Standard Ceramic Pen to the TOOL CARRIAGE.

Set A1 size paper on CX-24 and A3 size paper on CX-12. Make sure to set the edge of the paper to the Guide line.

3


], [

], [

]


[

][

][

] + POWER ON

Select [CALIB -*] menu and press the [TEST] key. Then, select the [DATA2] with the dial.

VERSION

CALIB-G [CALIB - *] menu is used either [CALIB-G] or [CALIB -C].

4-12

A100

< 0.11> [TEST]

DATA1

DATA2

4 Adjustment

4

CX-24/12 will start drawing a figure when pressing

CX-24

AI SIZE

the [ENTER] key.

50mm 100mm

GRIT 750mm

CX-12

A3 SIZE 50mm 100mm GRIT 350mm

50mm 100mm

50mm 100mm 250mm CARRIAGE

550mm CARRIAGE

5

Lower the sheet loading lever and remove t he sheet.

6

Measure the length of CARRIAGE DIRECTION / GRIT ROLLER DIRECTION by using the figure.

4

If the measured length is within the following range, it does not need to calibrate. [CX-24] Grit Direction : 748.5mm ~ 751.5mm Carriage Direction : 548.9mm ~ 551.1mm [CX-12] Grit Direction : 349.3mm ~ 350.7mm Carriage Direction : 249.5mm ~ 250.5mm If the measured length is beyond the range, carry out the 7 ~ 12 .

7

Calculate the amount to be calibrate by using the right formula.

( FORMULA for the Grit Direction ) 750 (350) mm - Measured Length (mm) X 100 = Calibrating Measured Length (mm) Amount (%)

[FOR EXAMPLE] 750mm - 752mm X 100 = - 0.3 (%) 752mm

4-13

4 Adjustment

( FORMULA for the Carriage Direction ) 550 (250) mm - Measured Length (mm) X 100 = Calibrating Measured Length (mm) Amount (%)

[FOR EXAMPLE] 550mm - 547mm X 100 = 0.5 (%) 547mm

4

8

9

Select the directions, GRIT ROLLER DIRECTION or CARRIAGE DIRECTION.

(Grit Direction)

CALIB-G

< 0.11>

(Carriage Direction)

CALIB-C

< 0.13>

Press the [MENU/PARAM] key to enter the menu and change the Calibrating Amount with the dial.

CALIB-G Enter the Calibrating Amount which is the amount calculated at 7 . Calibrating range is -0.60% ~ +0.60%.

10

< 0.13> [MENU/PARAM]

CALIB-G

-0.3

Press the [ENTER] key to save the settings. If the both directions are needed to calibrate, press

CALIB-G

[ENTER]

the [MENU/PARAM].

[MENU/PARAM]

Select another direction and carry out the 9 .

4-14

-0.3

CALIB-G

< -0.3>

CALIB-C

< 0.13>

4 Adjustment

11 Set the paper again and press the [TEST] key. Then, select the [DATA2] with the dial and CX-24/12 will start drawing a fi gure when pressing the [ENTER]

CALIB-G

< -0.3> [TEST]

key.

DATA1

DATA2

DATA1

DATA2 [ENTER]

4

Measure the length of CARRIAGE DIRECTION or

12 GRIT ROLLER DIRECTION by using the figure.

Make sure that the measured length is within the following range. [CX-24] Grit Direction : 748.5mm ~ 751.5mm Carriage Direction : 548.9mm ~ 551.1mm [CX-12] Grit Direction : 349.3mm ~ 350.7mm Carriage Direction : 249.5mm ~ 250.5mm If the measured length is beyond the range, carry out the 7 ~ 12 again.

4-15

4 Adjustment

4-8 CROP MARK MARK SENSOR CHECK CHECK (Referential Time Time : 20 min.)

Revised 4

This is for checking the sensitivity of the CROP MARK SENSOR with using the internal data of the machine. It can be done without the influence of Application / Driver.

4

1

Prepare the followings. 1. Sheet which the Crop Marks are printed. 2. Blade

Make sure that there is no illustration and stain on this area. A4 size 5.7cm

3. Blade Holder Crop Mark (Diameter : 1cm)

Printing Area

2cm 1.5cm

2

Set the Sheet and fix the Blade Holder with a blade to the Carriage.

Pinch Roller

Set the Right & Left Pinch Rollers at the outside of the Crop Marks. Set the sheet so that the Crop Marks are on the Cutter Protection.

3

Cutter Protection

Power on the machine and press the [MENU/PARAM] key to enter the User's Mode.

SELECT I

ROLL [MENU/PARAM]

SELECT I

4-16

ROLL

4 Adjustment

4

Make sure that the [CROP MARKS] menu is set to [AUTO].

SELECT I

ROLL

SELECT I

ROLL

CROPMARK I

Factory Default : [OFF] In order to set to [AUTO], press the [MENU/PARAM] key to enter the Setting Mode and change it by the

CROPMARK I

[MENU/PARAM]

Jog Dial.

CROPMARK I

Then, press the [ENTER] key to save it.

CROPMARK I [ENTER]

5

Power off the machine and power on again while pressing the [TEST] key.

4

[ TEST ] + POWER ON

Select [PIECE] and press press the [ENTER] key.

MARK

TEST

SELECT

ROLL

SELECT

PIECE [ENTER]

6

The machine cuts around the Crop Marks. Make sure that the Crop Marks are in the cut squares. If not, carry out the Crop Mark Sensor Adjustment.

4-17

4 Adjustment

4-9 AUTO CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)

Revised 4

This adjustment is for calibrating the distance from the center of the sensor to the tip of the pen. This adjustment can be performed by adjusting the cutting position to the Crop Marks which are printed on the sheet with [CROP START] menu in the Service Mode.

4

1

Prepare the followings. 1. Vinyl Sheet

Size : A4 Color : Black (Backing should be white.)

2. Blade 3. Blade Holder 4. Tweezers

2

Set the Right & Left Pinch Rollers with 10cm interspace. Set the Sheet and fix the Blade Holder with a blade to the Carriage.

3


], [

], [


]

[

][

][

] + POWER ON

Select [CROP START] menu and press [MENU/ PARAM] key to carry out the AUTO CROP MARK

VERSION

A100

SENSOR ADJUSTMENT.

CROP

START [MENU/PARAM]

PAUSE -> ENTER

4-18

4 Adjustment

4

Peel the sheet off leaving 2 squares after cutting.

Peel off this area. Please carry out this without taking the sheet off.

5

4

Press [ENTER] key to continue the adjustment. Sensor detects the center of the left square firstly and detects the center of the right square. Then, the machine cuts inside of the right square.

6

Peel off the inside part of the right square and check that the line of the right square is not cut. If it is cut, carry out the [4-10 Manual Crop Mark Sensor Adjustment].

4-19

4 Adjustment

4-10 MANUAL CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)

Revised 4

This adjustment can be done more precisely than the Auto Crop Mark Sensor Adjustment. This adjustment can be performed from [CROP G] & [CROP C] menus in the Service Mode.

4

1


], [

], [

]


[

][

][

] + POWER ON

Select [CROP - *] menu and press [MENU/PARAM] key to enter the setting mode.

VERSION

A100

CROP

< -29>

Select [CROP G] when adjusting the grit

*

[MENU/PARAM]

direction. Select [CROP C] when adjusting the carriage

CROP

*

< -29>

direction. Change the parameter with the Jog Dial and press [ENTER] key to save it.

In case of moving the Cutting Position down _about 0.5mm.

Parameter 1step = 0.05mm (Parameter 20 steps = 1mm) CROP G

< -40 >

- 10 steps CROP G

When adjusting the cutting position to the right

< -50 > [ENTER]

/ up, the parameter is [+]. When adjusting the cutting position to the left / down, the parameter is [-]. In case of moving the Cutting Position to the right_about 1mm.

CROP C

< 25 >

+ 20 steps CROP C

< 45 > [ENTER]

4-20

4 Adjustment

3

Carry out [4-8 CROP MARK SENSOR CHECK].

4

4-21

5 Supplemental Information

5 Supplemental Information 5-1 OPERATIONAL SEQUENCE Power SW ON

DRAM CHECK

NG

Stop the movement.

OK Copy Firmware to DRAM.

NG

Stop the movement.

OK Motor Voltage Initialize Hardware.

NG

Display Error Message

or Fan Error

OK

EEROM CHECK

NG

5 Display Error Message

EEPROM Error

OK Roland DG Corp.

Displays Opening Message.

Sensor Error Detects origin

NG


or Origin Error

OK SELECT

Displays Sheet Selection Menu.

Roll

ENTER Detects Media

NG


SHEET UNLOADED


Err:Bad Position


Err:Sheet Set


MARK1 NOT FOUND

OK Detects PINCH ROLLER position.

NG

OK When selecting PIECE

NG

Detects Media length. Revised 4

OK

When CROP MARK is enable Detects Crop Mark.

NG

OK Carriage moves to origin.

Ready to cut.

5-1

5 Supplemental Information

5-2 SENSOR MAP

REAR PAPER SENSOR (CX-24 ONLY) This sensor detects whether the Media is set or not. And also, it detects the rear edge of the Media. Media has to be on this sensor when SETUP.

CARRIAGE LIMIT & PINCH ROLL SENSOR This sensor detects the Carriage Limit and the Pinch Roller Position.

FRONT PAPER SENSOR (CX-24 ONLY) This sensor detects whether the Media is set or not. And also, it detects the front edge of the Media. Media has to be on this sensor when SETUP.

Revised 4

CROP MARK SENSOR This sensor detects the Crop Mark.

5-2

6 Troubleshooting

6 Troubleshooting 6-1 START & END POINTS DON'T MATCH Tool Height Adjustment Secure the Tool Carriage


7

6

Tool Height is not correct

Tool Carriage is loose

8 Tool Pressure is not correct

Replace the Tool Carriage

5

9

Holder part of Tool Carriage is loose

Motor Gear is meshed too tight or too loose

Backlash Adjustment

START & END POINTS DON'T MATCH

4

1

Bearing inside Blade Holder doesn't rotate smoothly

Blade Offset doesn't match with offset set in CX.

2

3

Blade Holder is set loose on Tool Carriage

Replace the Blade Holder

Blade tip is wearing out

Match Offset

6

Secure the Blade Holder Replace the blade

: Symptom : Check Points : Action Number : Checking order

NO CHECKING POINT

1

ACTION

Blade Offset doesn't match with offset Match Offset set in CX

REFERENCE

User's Manual

OUTLINE

Blade used on the CX has offset and therefore, tip is shifted from its center. When the offset setting done on CX doesn't match with the blade offset, offset correction won't be done. Therefore, the starting and ending points won't match because the direction of the blade slightly shifts from the correct direction.

Blade Holder is set Secure the Blade 2 loose on Tool User's Manual Holder Carriage

When Blade Holder is set loose on Tool Carriage, the blade tip becomes very shaky when cutting and results in distorted figure.

Blade tip is wearing Replace the 3 out Blade

When blade tip wears out, offset will be changed. Therefore, as same sa1, the start ing and ending point won't match especially when cutting circles.

Bearing inside Blade holder 4 doesn't rotate smoothly 5

There are bearings in side the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts form the correct direction and therefore, starting and ending points doesn't match.

Replace the Blade holder

When holder part of Tool Carriage is loose, direction of the blade slightly shifts from the correct direction and th erefore, the starting and ending points won't match.

Holder part of Tool Replace the Tool Carriage is loose Carriage

Tool Carriage is 6 loose

7

User's Manual


Secure the Tool Carriage

Section3 [Tool Carriage _Replacement]

Tool Height Adjustment

Section4 [Tool Height Adjustment]

When the Tool Carriage is loose, direction of the Tool Carriage slightly shifts form the correct direction and therefore, the starting and ending points won't match.

When Tool Height is not adjusted, blade hits the Bed strongly and bounces. Therefore, the cutting at the very beginning won't be done and cause the starting and ending points to be shifted.

6-1

6 Troubleshooting

NO CHECKING POINT

ACTION

8

Tool Pressure is not Tool pressure is correct not

9

Motor Gear is Backlash meshed too tight or Adjustment too loose

6

6-2

REFERENCE

Section4 [Tool Pressure Adjustment]

OUTLINE

When Tool height is not adjusted, blade hits he Bed strongly and bounces. Therefore, he cutting at the very beginning won't be done and cause the starting and ending points to be shifted. And also, when the Tool Pressure is set too high by the user, the blade offset changes because the blade tip goes deep into the sheet. Therefore, the starting and ending points will be shifted. When Motor Gear is meshed too tight or too loose, Tool Carriage and Grit Roller will be driven unstable and results in starting and ending points to shift.

6 Troubleshooting

6-2 STITCH CUT Tool Height Adjustment Secure the Tool Carriage


7

6


Tool Carriage is set loose

8 Tool Pressure is not correct


5

9

Holder part of Tool Carriage is loose

Solenoid Driver IC on Main Board is broken

Replace IC14 on Main Board

STITCH CUT 4

1 Blade tip is wearing out / cracks

Scratch in Cutter Protection

2

3

Bearing inside Blade Holder doesn't rotate smoothly

Replace the Cutter Protection

Tool doesn't move up/down smoothly

Replace the Blade

Replace the Blade Holder Replace the Tool Carriage

NO CHECKING POINT 1

ACTION

REFERENCE

Blade tip is wearing Replace the out / cracks Blade

6

OUTLINE

When blade wears out and cracks, it will be caught by the sheet and results in stitch cut.

Bearing inside Blade holder 2 doesn't rotate smoothly

Replace the Blade Holder

There are bearing s inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, it will be caught by the sheet which results in stitch cut.

Tool doesn't move 3 up/down smoothly

Section3 [Tool Replace the Tool Carriage Carriage _Replacement

When Tool doesn't move up and down smoothly, blade sometimes hits the Bed strongly and bounces which results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason.

Scratch in Cutter 4 Protection

Section3 [Cutter Cutter Protection is where the blade lands for cutting. If there is Replace the Protection scratch in the Cutter Protection, blade is caught by the sheet because Cutter Protection _Replacement it sticks deeper into the sheet and results in stitch cut.

5

6

Section3 [Tool Holder part of Tool Replace the Tool Carriage Carriage is loose Carriage _Replacement Tool Carriage is loose

Tool Height is not 7 correct

8

Secure the Tool Carriage Tool Height Adjustment

Tool Pressure is not Tool Pressure correct Adjustment

Solenoid Driver IC Replace IC14 on 9 on Main Board is Main Board broken

When holder part of Tool Carriage is loose, direction the blade slightly shifts from the correct direction and therefore, it will be caught by the sheet which results in stitch cut. When the Tool Carriage is loose, the blade tip becomes shaky and it will be caught by the sheet which results in stitch cut.

Section4 [Tool Height Adjustment]

When Tool Height is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason.


When Tool Pressure is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut. When Solenoid Driver IC breaks, sometimes high pressure will be generated. In this case, blade hits the Bed strongly and bounces which results in stitch cut.

6-3

6 Troubleshooting

6-3 MEDIA SHIFTING

Secure the screw fixing the Plate Shaft

Refer to Troubleshooting FAN REVOLUTION 6-5

Clean the Grit Roller

5

6

Screw fixing the Plate Shaft is loose

Fan revolution

4 Grit Roller is dirty

7 Driver IC on Main Board is broken

Replace IC12/13 on Main Board

MEDIA SHIFTING

3 Pieces of Media

1

2

Sheet is not set correctly

Set the sheet again and explain to user

Pinch Roller is wearing out / broken

Cleaning

Replace the Pinch Roller

6

NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

The most effective measure against media shiftin g is to set the media straight to the machine. Small tilting of the media when setting it up could result in big shifting especially doing long print. It is recommended to setup the media by adding tension towards front and check the shifting by prefeed function before actually start cutting.

1

Sheet is not set correctly

Set the sheet again and explain to user

2

Pinch Roller is wearing out / broken

Replace the Pinch Roller

3

Pieces of Media

Cleaning

4

Grit Roller is dirty

Clean the Grit Roller

5

Screw fixing the Plate Shaft is loose

Secure the screw fixing the Plate Shaft

When the screw fixing the Plate Shaft is loose, the pinch roller doesn't push the grit roller with the correct pressure and results in media shifting.

Fan revolution

Refer to Troubleshooting FAN REVOLUTION 6-5

When Fan is not rotate correctly, it doesn't suck the media to the Apron and the media lifts up at the Bed and results in media shifting.

6

7

6-4

Driver IC on Main Replace IC12/ 13 Board is broken on Main Board

Section 3 [Pinch When pinch rollers wear out, power to hold the media will be Roller_Replacem weakened and results in media shifting. ent When dust such as pieces of media is stick to the feeding place, making contact with the dust during the cutting and results in media shifting. When dust such as pieces of Media is stick to the grit roller, power to hold the sheet will be weakened and results in media shifting. Use brush to clean the Grit Roller.

Motor Driver IC is a chip to supply the current to drive the motor. When it is broken, motor doesn't supply the correct current and the motor doesn't move correctly and results in media shifting.

6 Troubleshooting

6-4 PEN UP/DOWN ERROR

Connect the cable again


4

5

Cut-line in solenoid coil

Cable is not connected correctly

6 Tool Pressure Adjustment

3

PEN UP/DOWN ERROR

Tool Pressure is not correct

Cut-line in Carriage Cable

Replace the Carriage Cable

CHECKING POINT

ACTION

1

Cut-line in Carriage Cable

Replace the Carriage Cable

2

Load on the carriage up/down movement

Replace IC14 on Main Board

2

1

NO

Solenoid Driver IC on Main Board is broken

Load on the carriage up/down movement

6


REFERENCE

OUTLINE

When there is cut-line in t he carriage cable, the current is not supplied from Main Board to Solenoid and the carriage doesn't move.

Section3 [Tool Replace the Tool Carriage Carriage _Replacement

When the media is jammed, the carriage hits the jammed media and results in the position of the solenoid shifting. The mechanical load by rubbing the coil and bobbin cause the tool up/down error.

3

Solenoid Driver IC Replace IC14 on on Main Board is Main Board broken

When the Solenoid Driver IC is broken the current is not supplied to solenoid and result in tool up/down error.

4

Section3 [Tool Cut-line in solenoid Replace the Tool Carriage coil Carriage _Replacement

When there is cut-line in solenoid coil, there is no function as electrical magnet because of no current and results in tool up/down error.

5

Cable is not connected correctly

Connect the cable again

When there is a bad contact on the connector or cable, the signal is not sent and cause tool up and down error.

6

Tool Pressure is not correct



When Tool Pressure Adjustment is not done correctly (the value of the MIN pressure is lower that the correct one), there is a case the tool doesn't down.

6-5

6 Troubleshooting

6-5 FAN REVOLUTION

Replace the Fan Motor

3 Fan Motor is broken

FAN REVOLUTION 1

2

Bad contact in connector

CPU and Q1/Q2 on Main Board is broken

Connect the connector again

Replace the Main Board

6

NO

CHECKING POINT

ACTION

1

Bad contact in connector

Connect the connector again

When there is bad contact in connector, the signal doesn't pass and results Fan Motor doesn't rotate.

2

CPU and Q1/Q2 on Main Board is broken

Replace the Main Board

Fan Motor is controlled by CPU on the Main Board and send the signal to Q1/Q2. If the CPU or Q1/Q2 is broken, it doesn't control correctly and cause the Fan Motor rotation error.

Replace the Fan Motor

Fan Motor used CX doesn't need to replace normally, however there is a possibility the motor doesn't rotate because wearing out. Therefore, if there is no problem in the above 1 or 2, replace the Fan Motor to check.

3

6-6

Fan Motor is broken

REFERENCE

OUTLINE

7 Service Activities

7 Service Activities 7-1 INSTALLATION CHECK LIST CX-24/12 INSTALLATION CHECK LIST Model

Serial Number

User

Date

CX-24 / CX-12 Minimum Space Required CX-24 : 950mm (W) x 500mm (L) x 300mm (H) CX-12 : 650 (W) x 500mm (L) x 300mm (H) Classification Purchase

Loan Unit

Demo Unit

Replacement

Accessories

Power cord: 1

Roland Software Package CDROM: 1

Blade : 1

Roller base: 1

7

* CX-24 only

Blade holder (XD-CH3) : 1

Startup manual: 1

To Ensure Safe Use: 1

Pin

Connection

For IBM PC or PC compatibles RS-232C connector on the computer Printer connector on the computer

Parallel (Centronics) Input Connector

Parallel (Centronics) cable

Serial (RS-232C) cable Serial (RS-232C) Input Connector

Cables are available separately. One which you are sure matches the model of computer being used should be selected.

7-1


For Macintosh Printer Port Modem Port Connect to either port.

Crossover serial cable Cables are available separately. Serial Input Connector

Connecting the Power Cord

Power outlet

7 Power connector

Power cord

Preparation Installing the Driver / Software (User's Manual 3-3 / Startup Manual) Installing Blade (User's Manual 4-1) Loading the Matelial (User's Manual 4-2)

Acceptable material widths CX-24 Width (horizontal dimension) Length (vertical direction)

50 to 700 mm (1-15/16 to 27-3/4 in.)

50 to 395 mm (1-15/16 to 15-1/2 in.)

For flat material, 100 mm or more; for roll material, no restriction No other restrictions (* Accuracy assured within a range of up to 1,600 mm (63 in.))

No restrictions (* Accuracy assured within a range of up to 1,600 mm (63 in.))

Putting the Machine in the Setup State (User's Manual 4-3)

7-2

CX-12


Setting Making Menu Setting with the Control Panel (User's Manual 4-3) Port Setting (User's Manual 3-4) Setting the Origin Point (User's Manual 4-6)

Location of the origin point

Model

Material shape selected from the menu

CX-24

[ROLL]

-

Near the left pinch roller Near the right pinch roller when the [ROTATE] menu item is set to ON

[EDGE] [PIECE]

-

At the front lower left of the material Near the front lower right of the material when the

-

[ROTATE] menu item is set to ON Near the left pinch roller Near the right pinch roller when the [ROTATE] menu item is set to ON

There is no material-selection menu.

CX-12

Test Checking Material Feed (User's Manual 4-4)

7

Cutting Test (User's Manual 4-7) ¥ Adjusting the Blade Force ¥ Adjusting the Blade extension Performing a Self-test (User's Manual 5)

Operation Downloading Cutting Data (User's Manual 4-8) Removing the Material (User's Manual 4-9) Apply the Completed Cut out (User's Manual 4-9) When Cutting is Completed (User's Manual 4-10) Plotting on Paper Media (User's Manual 6) ¥ Explain to the customer that since the design of the CX-24/12 differs inherently from that of dedicated plotters, it does not accommodate functions such as high-speed plotting, automatic pen changes, pen dry protection, or the like.

Repeating the Same Cutting (User's Manual 7) ¥ Preparing the Cutting Data ¥ Getting Ready for Recutting Repeating cutting without replacing the material. Repeating cutting on different material ¥ Performing Recutting

7-3


Others Blade and Material Combinations (User's Manual 8-1) Blade

Material

Tool-force

Speed

Amount of cutter blade extension

Life of a blade (General guide)

ZEC-U1005

General Signage Vinyl

50 to 150 gf

40 cm/sec.

0.25 mm (0.01 in.)

8000 m (314960 in.)

ZEC-U5025

General Signage Vinyl Reflective Vinyl Fluorescent Vinyl

30 to 100 gf 120 to 200 gf 100 to 200 gf

40 cm/sec. 40 cm/sec. 40 cm/sec.

0.25 mm (0.01 in.) 0.25 mm (0.01 in.) 0.25 mm (0.01 in.)

4000 m (157480 in.) 4000 m (157480 in.) 4000 m (157480 in.)

Rubber material for sandblasting stencil

100 to 200 gf

10 cm/sec.

0.25 mm (0.01 in.)

Varies according to material type

ZEC-U1715

¥ The values for lifespan are intended to serve as a general guide when cutting materials of identical type.

Cutting Area (User's Manual 8-2)

Max. 280 mm (11in.)

Max. 584 mm (23 in.)

Cutting Area f o e g n ) a . r n i a 8 / i n ) 1 ) - h . t 4 i i n 8 w 9 ( d 3 ( e 6 m r u m m s m 8 s 9 a 0 y 9 , c 0 , 4 a 6 2 r 1 u . o x c t a c p A M ( u

Material

7 ) . n i 6 1 / 9 t u o b a ( m m 5 1 t u o b A

Pinch roller (Left)

About 1 mm (about 0.04in.)

Initial cutting coordinate origin point (0,0)

Pinch roller (Right)

Description of Display Menu (User's Manual 9-2)

7-4

f o e g n ) . a r n a i 8 n ) / i ) 1 . t - h n i 4 i 8 w 3 9 6 ( d e r ( m u m m s s m 8 a 0 9 y 0 9 , c 6 , 4 a r 1 2 u . o x c t a c p A M ( u

Pinch roller (Right)


7-2 MEINTENANCE CHECK LIST CX-24/12 MAINTENANCE CHECK LIST Model CX-24 CX-12

Serial No.

Date :

.

.

.

MECHANICAL PARTS

Carriage Driving Part Grit Driving Part

Bed/Guide Rail

Carriage Cutter Pen

Check Points 1. Drive Gear Dirt / Crack 2. Backlash Looseness 1. Drive Gear Dirt 2. Backlash Looseness 3. Grit Roller Foreign substance 1. Pinch Roller Rotation 2. Cutter Protection Dirt / Scratch (Replacement depend on the scratch.) 1. Carriage Looseness 2. Cutter Holder Looseness 1. Bearing Rotation of the Bearing

Confirmation

7

LUBRICATION Floil G-474C

Check Points Carriage Drive Gear Grit Drive Gear

Confirmation

FUNCTION CHECK Check Points

Confirmation

1. Firmware Version Replace the Firmware to the latest version 2. Carriage & Grit Compensation 3. Cutting Test Wavy line Distorted figure Pen Bouncing Noise Tool Presure Media Shifting Quality of corners 4. Connection check with Customer's PC.

7-5


7-3 SPECIFICATION

CX-24

CX-12

Driving method

Media-movement method Stepping motor (Micro-step)

Maximum cutting area

Width: 584 mm (22-15/16 in.) Length: 24,998 mm (984-1/8 in.)

Width: 280 mm (11 in.)

Acceptable media widths

50 to 700 mm (1-15/16 to 27-1/2 in.)

50 to 395 mm (1-15/16 to 15-1/2 in.)

Acceptable paper widths

50 to 700 mm (1-15/16 to 27-1/2 in.)

50 mm to 395 mm (1-15/16 to 15-1/2 in.)

Acceptable paper types

High-quality paper

Tools

Length: 24,998 mm (984-1/8 in.)

Cutters: Special cutter for CAMM-1 series Pens: Water-based fiber-tipped pens, and Thick water-based fiber-tipped pens (options)

Max. cutting speed

During cutting: 400 mm/sec. (15-11/16 in./sec.) (45-degree direction) (when [HEAVY] is selected on the display menu: 100 mm/sec.(3-7/8 in./sec.))

Blade force

30 to 200 gf

Mechanical resolution

0.05 mm/step (0.00197 in./step)

Software resolution

0.025 mm/step (0.000984 in./step)

Distance accuracy

Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394 in.), whichever is grater

Repetition accuracy

0.1 mm (0.00394 in.) or less (Excluding stretching/contraction of the material, and provided that material length is under 1600 mm (62-15/16 in.))

7

Interface

Parallel (Centronics compatible), Serial (RS-232C)

Buffer size

1 Mbyte (800 Kbyte for replot buffer)

Instruction system

CAMM-GLIII (mode1 and mode2)

Switches

Power switch

Control switches

Dial, TEST, ORIGIN,

Display

Liquid crystal display unit: 16-character by 1 line

Power consumption

Maximum: 0.9 A /100 to 240 V ± 10 % 50/60 Hz

Acoustic noise level

,

, ,

, ENTER, MENU/PARAM

[Cutting mode] : less than 70 dB (A) [Standby mode] : less than 40 dB (A) (According to ISO 7779)

Dimensions

850 mm (W) x 300 mm (D) x 240 mm (H)

545 mm (W) x 300 mm (D) x 240 mm (H)

(33-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))

(21-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))

Weight

14 kg (30.9 lb.)

10 kg (22 lb.)

Operating temperature

5 to 40¡C (41 to 104¡F)

Operating humidity

35 to 80% (non-condensing)

Accessories

Power Cord x 1, Blade (ZEC-1005) x 1, Blade Holder XD-CH3 (Cutter holder and pin) x 1, Startup Manual x 1, To Ensure Safe Use x1, Roland Software Package CD-ROM x 1, Roller base x 1* *..... CX-24 only

7-6


Parallel Standard

In compliance with the specifications of Centronics

Input signals

STROBE (1 BIT), DATA (8 BITS)

Output signals

BUSY (1 BIT), ACK (1 BIT)

Level of input/output signals

TTL level

Transmission method

Asynchronous

Serial Standard

RS-232C specifications

Transmission method

Asynchronous, duplex data transmission

Transmission speed

4800, 9600 (Selected using panel keys.)

Parity check

Odd, Even, or None (Selected using panel keys.)

Data bits

7 or 8 bits (Selected using panel keys.)

Stop bits

1 or 2 bits (Selected using panel keys.)

Handshake

Hardwire (power on) or XON/XOFF (Selected using panel keys.)

Parallel connector (in compliance with specifications of Centronics) Signal number

NC HIGH* NC GND HIGH* NC

GND

Terminal number

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Signal number

Pin Connection

HIGH* GND GND 18 NC NC HIGH* GND BUSY 36 ACK D7 D6 3.3K D5 *= D4 D3 D2 D1 D0 STROBE

1

19

+5 V

Serial connector (RS-232C)

Signal number

NC NC NC NC NC DTR NC NC NC NC NC NC

Terminal number

25 24 23 22 21 20 19 18 17 16 15 14

13 12 11 10 9 8 7 6 5 4 3 2 1

Signal number

NC NC NC NC NC NC SG DSR CTS RTS RXD TXD FG

Pin Connection

7

13

1

25

14

7-7

Roland cx24

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