Roland CM_500_400_300

SERVICE NOTES

CM-500/400/300 Structure & Spare Parts

1

Electrical Section

2

Replacement of Main Parts

3

Adjustment

4

Supplemental Information

5

Troubleshooting

6

Supplement

7

Contents

1 Structure & Spare Parts

4 Adjustment

1-1 COVERS ............................ .................................................... ................................................ .................................. .......... 1 1-2 FRAME ............................................... ....................................................................... .......................................... .................. 2 1-3 X/Y DRIVE UNIT ............................... ....................................................... ........................................... ................... 4 1-4 CARRIAGE ............................................. ..................................................................... ..................................... ............. 5 1-5 CHASSIS ......................................... ................................................................. ............................................ .................... 6 1-6 PINCH ROLLER ............................................... ....................................................................... ............................ .... 7 1-7 OTHERS ................................ ........................................................ ................................................ .............................. ...... 8 1-8 STAND ............................ .................................................... ................................................ ..................................... ............. 8

4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11

2 Electrical Section 2-1 2-2 2-3 2-4

WIRING MAP ............................................. ..................................................................... .................................. .......... 9 MAIN BOARD ASS'Y ................................................ ................................................................. ................. 10 POWER BOARD ASS'Y ................................................ ............................................................. ............. 14 OTHER CIRCUIT BOARDS .......................... ................................................... ............................. .... 16

3 Replacement of Main Parts 3-1 3-2 3-3 3-4

PEN CARRIAGE ASSEMBLY_REMOVING .............................. .............................. 17 CARRIAGE WIRE_REMOVING ............................................ ................................................ .... 20 PINCH ROLLER_FIXING ............................................. ........................................................... .............. 23 CUTTER PROTECTION_FIXING .............................................. .............................................. 23

Special Tool .............................................. ...................................................................... ................................. ......... 25 Service Mode ..................................... ............................................................. ........................................ ................ 26 HOW TO UPGRADE FIRMWARE ............................................. ............................................. 28 TOOL HEIGHT ADJUSTMENT ................................................. ................................................... 29 SPACER BED ADJUSTMENT ............................................... ................................................... .... 31 TOOL PRESSURE ADJUSTMENT .............................. ........................................... ............. 34 WIRE TENSION ADJUSTMENT ............................................... ................................................. 37 MOTOR BALANCE ADJUSTMENT ........................................... ........................................... 39 CALIBRATION .................................. ........................................................... ......................................... ................ 42 SOFTLANDING ADJUSTMENT ................................................ 45 SEPARATING KNIFE ADJUSTMENT ....................................... 48

5 Supplemental Information 5-1 OPERATIONAL SEQUENCE .............................................. .................................................... ...... 51 5-2 SENSOR MAP ............................................... ........................................................................ ............................ ... 52

6 Troubleshooting 6-1 TROUBLESHOOTING ............................................... ............................................................... ................ 53

7 Supplement 7-1 MAINTENANCE CHECK LIST ............................................... ................................................... .... 55 7-2 INSTALLATION CHECK SHEET .............................................. ................................................ 56 7-3 SPECIFICATIONS .................................. .......................................................... ................................... ........... 56

Windows is registered trademark or trademark of Microsoft C orporation in the United States and/or other countries.

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Second Edition CM-500/400/300 '02.AUG Copyright © 2002 ROLAND DG CORPORATION

To Ensure Safe Work

To Ensure Safe Work About

and

Notices

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."

The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

To Ensure Safe Work

To Ensure Safe Work About

and

Notices

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."

The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

About the Labels Affixed to the Unit

Turn off the primary power SW before servicing.

About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location.

The wiring terminal intended for connection of the protective protective earthing earthing conductor conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement. Electric charge. Do not touch when power is on.

In addition to the

and

: Tips and advice advice before the adjustmen adjustment. t.

symbols, the symbols shown below are also used.

80 100

: Indicates amount for Pen Pressure and Tension. Tension.

gf

8

kgf•cm Torque

: Indicates Indicates tightening tightening torque. torque. mm

2.4 2.6

: Indicates Indicates clearance. clearance.

-- MEMO --


1 Structure & Spare Parts 1-1 COVERS

1

** column shows as below.

If the part is not used, it is blank.

CM-300

If the part is used, it is marked "

CM-400

CM-500

PARTS LIS -Main PartsParts No. 1 22245101 2 22025264

Parts Name COVER,DUST PNC-960 COVER,FRONT CM-300

3 22025265

COVER,FRONT CM-400 COVER,FRONT CM-500 COVER,RAIL CM-300 COVER,RAIL CM-400 COVER,RAIL CM-500 COVER,SIDE R CM-500 HINGE,001 HINGE,006 HOOK,INT SW CM-500 LABEL,BLIND CM-500 NO.889 LABEL,CAMM-1.PRO NO.873

4 22025266 5 22025279 6 22025280 7 22025281 8 22025268 **

9

** 10 11 12 13

22325106 22325113 21645101 22535113 22535108

14 22535107 15 22805285

LABEL,CORPORATE MARK ASS'Y,LCD CM-500

16 22665243

SHEET,LCD CM-500 17 7450123020 PANEL BOARD ASS'Y 18 22055356 PLATE,F COVER CM-500 PLATE,HINGE CM-500 19 22055357 20 22715149 21 22715148 22 22075116 23 22665241 24 11879113

".

SATY,LCD BOARD CM-500 SATY,PANEL BOARD CM-500 SET,COVER SIDE L CM-500 SHEET,PANEL SW CM-500 ABSORBER,SJ-5007

PARTS LIST

-Supplemental PartsParts Name

**

••• • • • • • • ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• •••

1 TAPE NITTO#500 (CUT WHEN USING) 2 LABEL CAMM-1 WARNING 3 SCREW BINDNG HEAD 4 SCREW W-SEMS 5 SCREW BINDNG HEAD 6 SCREW W-SEMS

5X70 NO.453 BC 2.6X4 BC 3X8 Cr 3X4

7 SCREW BINDNG HEAD P-TIGHT

Cr 3X6 BC 4X10

8 SCREW PAN HEAD+F WASHER

Ni 3X6

** 9 --> CM-300 (L), CM-400 (M), CM-500 (M) **10 --> CM-300 (R), CM-400 (L)(R), CM-500 (L)(R)


1-2 FRAME

1


PARTS LIST


Parts Name ABSORBER TK-12 ASS'Y,GRIT ROLLER CM-300

3 22805295

ASS'Y,GRIT ROLLER CM-400 ASS'Y,GRIT ROLLER CM-500 BEARING 10-19ZZ BEARING HOUSING A

4 22805294 5 22175870 6 22115106 7 22005117 8 22005118 9 22005119 **

10 21985118 10 21985122 11 22165165 12 22025274 13 22025275 14 22025276 15 22025271 16 22025272 17 22025273 18 21715104 19 12399329 20 22115748 21 22115749

BED,TYPE 2 CM-300 BED,TYPE 2 CM-400 BED,TYPE 2 CM-500 BRACKET,SENSOR CM-500 BRACKET,SENSOR 2 CM-500 COLLAR COVER,GUIDE F CM-300 COVER,GUIDE F CM-400 COVER,GUIDE F CM-500 COVER,GUIDE R CM-300 COVER,GUIDE R CM-400 COVER,GUIDE R CM-500 FAN,SCIROCCO 109BF24HA2-10 FILTER(E),SN-12 FRAME,CABLE CM-300

27 22045160

FRAME,CABLE CM-400 FRAME,CABLE CM-500 FRAME,GUIDE RAIL CM-400 FRAME,GUIDE RAIL CM-500 FRAME,L CM-500 FRAME,R CM-500 GEAR COVER

28 21685117

GEAR,H150S15(B8)

29 22535119

LABEL,CAUTION LEVER BRAKE #894

30 22535116

LABEL,G-ROLLER180 CM500 NO.892

31 22535115

LABEL,G-ROLLER20 CM500 NO.891

32 22535114

LABEL,SET FILM CM-500 NO.890

33 22505122

LABEL,WARNING FUSE REPLACE#347

34 21545135

PAD,CUTTER CM-300 PAD,CUTTER CM-400 PAD,CUTTER CM-500 PAPER SENSOR PLATE,CABLE CM-500 PLATE,SHUTTER L CM-400 PLATE,SHUTTER L CM-500 PLATE,SHUTTER R CM-500 RAIL,GUIDE CM-300

22 22115750 23 22115744 24 22115745 25 22115746 26 22115747

35 21545136 36 21545137 37 15229754 39 22055350 40 22055353 41 22055348 42 22055349 43 22185348 44 22185349 45 22185350 46 22075111 47 22075112 48 22075113 49 22295164 50 22295165 51 22295166 52 22325419 53 22325420 54 22115761

RAIL,GUIDE CM-400 RAIL,GUIDE CM-500 SET,G-ROLLER CM-300 SET,G-ROLLER CM-400 SET,G-ROLLER CM-500 SHAFT,Y DRIVE CM-300 SHAFT,Y DRIVE CM-400 SHAFT,Y DRIVE CM-500 SUPPORT,CABLE CM-400 SUPPORT,CABLE CM-500 FRAME,GUIDE RAIL CM-300


**

••• • • • ••• ••• • • • ••• ••• ••• • • • • • • ••• ••• • • • • • ••• ••• ••• ••• ••• ••• ••• ••• ••• • • • ••• ••• • • ••• • • • • • • • • • • • •

1 BUSH ROLL

3X4

2 CLAMP WIRE PLWS-1U 3 LABEL CAMM-1 WARNING

NO.453

4 RIVET FASTENER P2655B 5 SCREW BINDNG HEAD 6 SCREW BINDNG HEAD P-TIGHT 7 SCREW HEXAGONAL CAP 8 SCREW HEXAGONAL CAP+FW 9 SCREW PAN HEAD+F WASHER 0 SCREW SOCKET SET WP { SCREW W-SEMS } SCREW W-SEMS q w e r t y

BC 3X6 BC 3X6 BC 3X12 Cr 4X12 Cr 3X4 Cr 3X3 BC 3X12

BC 3X40 SCREW W-SEMS BC 3X6 SCREW W-SEMS BC 4X8 10X40 TAPE NITTO#500(CUT WHEN USING) TAPE 3M FILAMENT(CUT WHEN USING) W20X125 Cr 3X4 SCREW BINDNG HEAD PIN SPRING SUS 2.5X8

** There are old and new type. Use equivalent type to BED type.

1


1-3 X/Y DRIVE UNIT

1

PARTS LIST

PARTS LIS -Main PartsParts No.

Parts Name

1 22805286 2 3 4 5 6 7 8 9 10 11

ASS'Y,CABLE CARD 26P 350L BB 22805293 ASS'Y,MOTOR XY CM-500 22355657 BASE,Y MOTOR CM-500 22175815 BEARING F8-16ZZ 13169102 COVER SW R (AVT3234) 22025270 COVER,INT SW CM-500 12399333 FILTER(E) E04SR200935A 12399327 FILTER(E),FRC-46-12 21995108 FLANGE,MOTOR CM-500 21685116 GEAR,H235S20(B8) 7450123010 INTERFACE BOARD ASS'Y

12 12399102 13 22055354 14 12179723 15 21975106 16 22145122 17 22145345 18 22035318 19 22135346 20 21945119 21 21945120 22 21945121

MAGNET CATCH TL-105 PLATE,ORG CM-500 PULLEY WITH BEARING PULLEY,HD42.2 S16(B30C35.5) SHAFT STAY NO.1 SHAFT,PULLEY PNC-1860 STAND OF IDLE PULLEY STOPPER,CAM CM-500 WIRE,CM-300 WIRE,CM-400 WIRE,CM-500


**

••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• • • •

1 BINDER T-18L 2 PIPE POLY

4X8X10

3 RING E-RING

ETW-6 BC 2.3X8

4 SCREW BINDNG HEAD 5 SCREW BINDNG HEAD 6 SCREW BINDNG HEAD P-TIGHT 7 SCREW FLANGE SOCKET 8 SCREW HEXAGONAL CAP 9 SCREW HEXAGONAL CAP 0 SCREW HEXAGONAL CAP { SCREW HEXAGONAL CAP } SCREW PAN HEAD q SCREW W-SEMS w SCREW W-SEMS e SCREW W-SEMS r WASHER FLAT t WASHER FLAT

BC 3X4 Cr 3X8 Cr 3X8 BC 3X16 BC 4X10 BC 4X6 Cr 4X8 BC BC BC BC

4X14 3X12 3X6 4X8

BC 3X8X0.5 Cr 4X8X1.0


1-4 CARRIAGE

1

PARTS LIST

PARTS LIS -Main PartsParts No. Parts Name ASS'Y,CARRIAGE CM-500 1 22805288 2 22805292 ASS'Y,CLAMP BLADE CM-500 ASS'Y,HOLDER BLADE CM-500 3 22805291 4 22805287 ASS'Y,PLATE CAM SLIDE CM-500 BASE,CUTTER CM-500 5 22355656 6 21815101 BOLT,PENHOLDER CABLE-CARD 8P 1615L BB 7 23475147 CABLE-CARD 8P 1905L BB 8 23475148 CABLE-CARD 8P 2100L BB 9 23475149 10 7450123030 CARRIAGE BOARD ASS'Y COVER,CARRIAGE CM-500 11 22025269 GUIDE BEARING 2 12 22175828 13 22175343AS 14 22205134

GUIDE BEARING ASS'Y HOLDER,PEN

15 22285503

NUT,PENHOLDER PLATE,CABLE CM-500 16 22055350 17 7450123040 REED SW BOARD ASS'Y SCREW,BLADE SET CM-500 18 21495115 19 22175122 SPRING,BACKUP PNC-960 SPRING,BLADE UP CM-500 20 22175154 21 22175155 22 22715150 23 22715147

SPRING,SCREW CM-500 STAY,AUTO CUTTER CM-500 STAY,CARRIAGE BOARD CM-500


**

••• ••• ••• ••• ••• ••• • • • ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• •••

1 BUSH ROLL

2X4

2 BUSH ROLL

3X5.5 W10XL30

3 CUSHION FELT(WH) 4 RIVET FASTENER P2655B 5 SCREW BINDNG HEAD

BC 3X6

6 SCREW BINDNG HEAD

Cr 2.6X4 BC 3X6 BC 4X6

7 SCREW FLAT HEAD 8 SCREW HEXAGONAL CAP 9 SCREW TRUSS HEAD { SCREW W-SEMS

BC 2X6 BC 3X8 BC 3X10

} SCREW W-SEMS

BC 3X12

q SCREW W-SEMS

BC 3X6 Cr M4 Cr 3X6X0.5

0 SCREW W-SEMS

w WASHER OUT SIDE TEETH e WASHER FLAT


1-5 CHASSIS

1

PARTS LIS -Main Parts1 2 3 4 5 6

Parts No. 13429746 23465134 23465157 23505322 23505323 23465138

Parts Name AC INLET SUP-J3G-E CABLE-ASS'Y POWERSIGNAL CABLE-ASSY JUNBIWIRE A PNC-960

CABLE-ASSY JUNBIWIRE D PC-50 CABLE-ASSY JUNBIWIRE E PC-50 CABLE-ASSY JUNBIWIRE F PNC-1210

7 23465146

CABLE-ASSY JUNBIWIRE F PNC-1410

8 23465136

CABLE-ASSY JUNBIWIRE F PNC-1860

9 23505413

CABLE-ASSY POWER CM-500 CHASSIS,CM-300

10 22815128 11 22815129 12 22815130 13 12399330 14 12559567 15 12559570

CHASSIS,CM-400 CHASSIS,CM-500 FILTER(E) SN-14 FUSE 5X20 CEE-1AT WICKMANN

18 12559444

FUSE 5X20 CEE-2AT (220-240V) FUSE 5X20 CEE-2AT WICKMANN FUSE 5X20 CEE-5AT WICKMANN FUSE 5X20 SB4 (100.117V)

19 12189835

HOLDER-FUSE BM-SS-I-14

20 22505244

LABEL,FLASH-LIGHTING NO.E-582

21 22535117

LABEL,POWER CM-500 NO.893

16 12559570 17 12559574

22 7450118000 MAIN BOARD ASS'Y 23 7450120000 POWER BOARD ASS'Y 24 13129170 25 22165162

POWER SW AJ7201B SPACER,BED LOWER CM-500

**

••• ••• ••• ••• ••• • • • ••• • • • ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••

26 22165163

SPACER,BED UPPER CM-500 27 7450123050 TRANS BOARD ASS'Y 28 22455108U0 TRANSFORMER-PW PNC-1860 WIRE,B GRX-410 29 23505898 30 23505899 31 22505242

WIRE,C GRX-410 LABEL,EARTH MARK-1 NO.E-580

PARTS LIST

•• ••• ••• ••• ••• •••

-Supplemental Parts-

Parts Name 1 CLAMP WIRE PLWS-1U 2 LABEL FUSE SEAL 3 NUT HEXAGONAL 4 SCREW BINDNG HEAD 5 SCREW BINDNG HEAD P-TIGHT 6 SCREW HEXAGONAL CAP+FW 7 SCREW OVAL HEAD 8 SCREW SEMS 9 SCREW W-SEMS 0 SCREW W-SEMS { SCREW W-SEMS } SCREW W-SEMS

Cr M4 SUS 4X5 Cr 3X8 Cr 4X12 BC 3X8 Cr 3X10 BC 3X6 BC 3X8 BC 4X6 BC 4X8

q SPACER PS-4-01 w SPACER PS-8-01 e WASHER IN SIDE TEETH

Cr M4


1-6 PINCH ROLLER

1

PARTS LIST


Parts Name ASS'Y,P-ROLLER M CM-500 ASS'Y,P-ROLLER L R CM-500

3 22175847

GRX-450 PINCHROLL LEVER OF PINCH ROLL MAGNET PIN NO.1

4 22145404 5 22395125 6 22145831 7 22145832 8 22115722 9 22175105 10 22175877 11 22145616 12 22175157

PIN NO.2 214-832 PINCH ROLL FRAME PINCH ROLL SPRING PINCH ROLLER PNC-900 SET LEVER SPRING,C P-ROLLER CM-500


**

•• ••• •• ••• ••• ••• ••• ••• ••• ••• ••• ••

1 RING E-RING

ETW-3

2 WASHER FLAT

Cr 4.3X7X0.5


1-7 OTHERS

1

2

3

4

5

6

7

PARTS LIS -Main PartsENGLISH

JAPANESE

1 11

13

12

14

Parts No. 1 13499109 2 23495124 3 23495214 4 13499111 5 23495125

Parts Name A.C. CORD (117V)

6 13499209

ADAPTER PLUG CABLE-AC 3P CHINA 10A/250V S CARTON,SET 2 CM-300 CARTON,SET 2 CM-400 CARTON,SET 2 CM-500 MANUAL,USE EN CM-500 MANUAL,USE JP CM-500

7 13439801 8 22605294 9 22605295 10 22605296 11 26015177 12 26015176 13 12569656 14 11849102

8,9,10

AC CORD (240VA) AC CORD 100V 3P AC CORD KP-610 240VE.BS AC-CORD 220V

TWEEZERS PTS-01 BLADE,OLFA AUTO CUTTER XB10

**

••• ••• ••• ••• ••• ••• ••• • • • ••• ••• ••• •••

1-8 STAND 21,22,23

PARTS LIS -Main Parts-

5 17

Parts No. 1 22805300 2 22805297 3 22805299 4 22805296

1,2,3

5 22805298 6 11819104 24

7 21985119 8 12159562

13

29

14

9 12339109 10 22605286

7

11 22605285 12 22605284 13 21665104 14 21665105 4 15

15 11499116

8

16 26015175 17 11499108

9

18 11499106 19 11499105 26

28

27

25

20 11499110 21 22715153 22 22715152 23 22715151 24 22135316 25 11939121

6

18

19

20

26 11939122 27 11939114 28 11939113 29 12329503

Parts Name ASS'Y,SHAFT SHEET PNS-300 ASS'Y,SHAFT SHEET PNS-400 ASS'Y,SHAFT SHEET PNS-500

**

• •

• ASS'Y,STOPPER SHEET ROLLER • • • ASS'Y,STAND LEG PNS-500 ••• BOLT,HEXAGON SOCKET HEAD6*70BC • • • BRACKET,MOUNTINGFIXTURE PNS500 • • • BUSH,5.2*L7.5*T0.4 ••• CAP PNS-186 ••• CARTON PNS-300 • CARTON PNS-400 • CARTON PNS-500 • HANGER,L PNS-186 ••• HANGER,R PNS-186 ••• M4XL12 C WITH WASHER(OUT DIA.9) • • • MANUAL PNS-500 ••• SCREW, STOPPER RETAINING PNS-186 • • • SCREW,CAP L PNS-186 ••• SCREW,CAP S PNS-186 ••• SCREW,HEXAGON SOCKET FLAT HEAD • • • STAY PNS-300 • STAY PNS-400 • STAY PNS-500 • STOPPER PNS-186 ••• TOOL,HEXAGONAL WRENCH 2.5 ••• TOOL,HEXAGONAL WRENCH 4 ••• ••• TOOL,HEXAGONAL WRENCH L PNS TOOL,HEXAGONAL WRENCH S PNS ••• CASTER PNS-186 •••

2 Electrical Section

2 Electrical Section 2-1 WIRING MAP

2

•

•

• • • • • • • • • • • • • • • • • • • • • •

4 0 B 2 0 B 0 0 M 5 L 6 C 0 M 0 0 8 - C 0 - S 5 5 1 5 3 C B B B - 0 M S N B B B M 0 P N N C E E P 5 6 L L L C - 2 S - E S 5 5 0 1 0 3 L M D W M R R S E 6 9 2 E C E 1 1 2 N D R R P U L L L E A P P P A C C V A O O 8 8 8 P L - O P V R D D D Y Y E C Y Y G L R R R S S B Y S S Y A A A S S A S S S S S A C - A - A - C - C - A - S - C , A - E E A E E E E E Y L L E L L L L L ' E L B B B B B S L B B B A A A A A S B A A A A C C C C C A C C C C 7 8 1 9 2 6 1 9 8 0 4 4 2 0 1 8 4 7 0 1 1 1 1 4 4 2 1 3 4 4 5 5 5 5 5 5 5 5 5 5 7 7 7 0 0 0 6 0 0 0 4 4 4 5 5 8 4 5 5 5 3 3 3 3 3 2 3 3 3 3 2 2 2 2 2 2 2 2 2 2 N * *

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 0 0

. S R O T O . M 6 N N A C F e o n w o t y s l e n o s u s 0 e s 0 u 4 / 0 0 0 0 3 5 M M C C * *

P Q R S T U V

0 0

5 6 6 0 0 0 0 - 5 - 0 0 8 8 1 1 6 6 6 6 1 C C 1 2 4 8 8 8 L 9 1 P P 1 1 1 0 - 1 A C C 0 C C C C C C N D E N N N 5 N N N N N P E E P P P M G I P P P P A F F F R R R S C R e E I I E E E R R m R R E E E E W R I R I R R I I I W a I W D D B B W W W E E W O N W O O I O W I I I W - s B 0 0 N N B B B C C P P t N N s r N 1 1 U U N N N O O t J J U U U P P C G E E 4 4 r a U J a P Y X X Y Y J J J Y Y Y Y C G S Y Y Y S S S S Y Y R S P ' S S S S S S S S S S S R G S G S S S A S A n A - S - A - A - A - A - S i A A A A A B C , E E E , E E E a E E E L L E E E L L L L E E L L L L L L B M R B R B B B B B B B B I B A A B A I A A A A A A A A A C W W C C C C C C C C C C C

T . o 7 8 9 2 3 8 6 6 3 4 3 4 3 0 S I N 5 9 9 2 2 3 4 3 1 3 4 4 3 3 L s 1 8 8 3 3 1 1 1 4 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 t 6 0 0 0 0 6 6 6 0 6 6 6 6 6 S r a 5 5 5 5 4 4 4 5 4 4 4 4 4 T P 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 R 2 2 2 2 2 2 2 2 2 2 2 2 2 2 A G H J K L M P A B C D E F


2-2 MAIN BOARD ASS'Y

CABLE CARD 26P 350L BB A R U K I J U F

DESCRIPTION

U K I J U F

K U R A

F U J I K U R A

Character printed side.

1 A

A

2

MAIN SUB

Indicates revision of the circuit board.

Flash Memory EP ROM

2

2 VR

1 DIP SW NO. 1

FUNCTION Model selection

OFF –

ON CM-500

VR.No. VR1

Description

2 3

Model selection Model selection

– –

CM-400 CM-300

(1KVR) VR2

They are used for Pen Pressure Adjustment. (page 34.)

** 4 5 6 7

Pen Down Wait Reserved Reserved Reserved

Wait time OFF

Wait time ON

(22KVR)

8

Always OFF

Reserved

** BIT#4 is a function to make the pen wait for 0.5 seconds after the pen down before cutting. Set OFF usually.

Electric Maintenance Part

IC.No. U31

Parts No. 15189105

Description Function MTD2005 Solenoid Driver


MAIN BOARD_2/3 Circuit Diagram +5

U14A +5

U12E

1

2

U12F

10

11

12

U14B

R35 1K

13

R36 1K

U14C +5 5

CN2 74LS07

U13A

R34

14

3

74LS14

C28

74LS07

CE1000p

2

0 1

REXT/CEXT

1 2 3

BUSY /ACK

74LS14

+5

CEXT

3.3K 15

4

A B CLR

Q

9

R P

Q

4

Q

8

CRDY

U27A 12

D

5

6

2 3

L C

Q

74HC74

3 1

U18A

D

CLK

L C

Q

R P

Q

11

CLK

74HC123F

4

U27B

13

D6 D4 D2 D0 D1 D3 D5 D7

2 5 6 9 12 15 16 19

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

D0 D1 D2 D3 D4 D5 D6 D7

3 4 7 8 13 14 17 18

1

2

/RESET

74HC08 D[0..15]

RA16 6 7 8 9 10

+5 U16 1 19

SENS D0 D1 D2 D3 D4 D5 D6 D7

9 8 7 6 5 4 3 2

DIR G A8 A7 A6 A5 A4 A3 A2 A1

B8 B7 B6 B5 B4 B3 B2 B1

11 12 13 14 15 16 17 18

5 4 3 2 1

RXDB /DSRA TXDA TXDB RXDA /DTRA /RTSA

+5

6 74LS07 U14D

9

8 74LS07 U14E

TO I/F BOARD

11

10 74LS07 U14F

13

12 74LS07 U12A

1

2

IL-FPC-26ST-N 74LS14 U12B

EXBA10E103J

R_Paper F_Paper Cover Close Pinch Roll Y_Limit

ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0


1 1 1

3

ifD6 ifD4 ifD2 ifD0 ifD1 ifD3 ifD5 ifD7 /STB

G C O

74HC74

1

/CRD

U26 74LS373

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

R25 R26 R27 R28 R29

100 100 100 100 100

3

4 74LS14 U12C

5

74LS245

C35

C36

C37

C38

6

C39 74LS14

P10 CE470p CE470p CE470p CE470p CE470p +5

CN9 1 2 3 4 5 6

PAPER SENSOR FRONT PAPER SENSOR REAR

9

F-Paper edge sens

8 10

R-Paper edge sens

U25C BA10324A

53014-0610 13 14

12

U25D BA10324A

CN10 Cover SW

1 2

COVER SW

6

IL-S2T2-02EF 7 CN6 8 7 6 5 4 3 2 1

TO CARIAGE BOARD +AV5

U5 AN7805F 3

PC33 CE0.1u

VO

D N G 2

VI

1

9 10 11

Y-Limit sens Pinch Position SOL+ SOL-

SOL-

PC32 CE0.1u +5 -15

C54 C43 100u/25V 100u/63V +

+

+5 PC1 C53 100u/25V +

+

C40 100u/25V CN5 1 4 2

CEXT

REXT/CEXT A B CLR

Q Q 74HC123F

SOL+

IL-FPC-8ST-N

+40

U13B

PC2

PC3

PC4

PC5

PC6

PC7

PC8

PC9

PC10

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

CE0.1u CE0.1u CE0.1u CE0.1u

PC11 PC12 PC13 PC14 PC15 PC16

PC17 PC18 PC19 PC20



PC21 PC28 PC29 PC30

5 12


MAIN BOARD_2/3 Circuit Diagram +5

U14A +5

U12E

1

2

U12F

10

11

12

U14B

R35 1K

13

R36 1K

U14C +5 5

CN2 74LS07

U13A

R34

14

3

74LS14

4

C28 CE1000p

2

U26 74LS373

74LS07 0 1

REXT/CEXT

1 2 3

A B CLR

Q

9

R P

Q

4

Q

8

CRDY

U27A 12

D

5

6

3

L C

Q

74HC74

3 1

U18A

2

D

CLK

L C

Q

R P

Q

11

CLK

D6 D4 D2 D0 D1 D3 D5 D7

4

U27B

13

74HC123F

2 5 6 9 12 15 16 19

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

D0 D1 D2 D3 D4 D5 D6 D7

3 4 7 8 13 14 17 18

ifD6 ifD4 ifD2 ifD0 ifD1 ifD3 ifD5 ifD7

1

2

/RESET

74HC08 D[0..15]

RA16 6 7 8 9 10

+5 U16 1 19 D0 D1 D2 D3 D4 D5 D6 D7

DIR G

9 8 7 6 5 4 3 2

A8 A7 A6 A5 A4 A3 A2 A1

11 12 13 14 15 16 17 18

B8 B7 B6 B5 B4 B3 B2 B1

5 4 3 2 1

+5

6 74LS07 U14D

9

8 74LS07 U14E

TO I/F BOARD

11

10 74LS07 U14F

13

12 74LS07 U12A

1

2

IL-FPC-26ST-N 74LS14 U12B

EXBA10E103J

R_Paper F_Paper Cover Close Pinch Roll Y_Limit



1 1 1

3

ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0 /STB

G C O

74HC74

1

/CRD

SENS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

+5

CEXT

3.3K 15

BUSY /ACK

74LS14

R25 R26 R27 R28 R29

100 100 100 100 100

3

4 74LS14 U12C

5

74LS245

C35

C36

C37

C38

6

C39 74LS14

P10 CE470p CE470p CE470p CE470p CE470p +5

CN9 1 2 3 4 5 6

PAPER SENSOR FRONT PAPER SENSOR REAR

9

F-Paper edge sens

8 10

R-Paper edge sens

U25C BA10324A

53014-0610 13 14

12

U25D BA10324A

CN10 Cover SW

1 2

COVER SW

6

U13B CEXT

IL-S2T2-02EF 7

REXT/CEXT

CN6 8 7 6 5 4 3 2 1

TO CARIAGE BOARD +AV5

U5 AN7805F 3

VO

PC33 CE0.1u

D N G

1

VI

9 10 11

Y-Limit sens Pinch Position

A B CLR

5

Q

12

Q 74HC123F

SOL+

SOL+

SOL-

SOL-

IL-FPC-8ST-N PC32 CE0.1u

2

+5 +40

-15

C43 100u/63V +

+5 PC1

C54 100u/25V

C53 100u/25V +

+

C40 100u/25V

+

CN5 1 4 2 5 3 6

PC2

PC3

PC4

PC5

PC6

PC7

PC8

PC9

PC10



PC11 PC12 PC13 PC14 PC15 PC16

PC17 PC18 PC19 PC20



PC21 PC28 PC29 PC30 TO POWER BOARD CE0.1u CE0.1u CE0.1u CE0.1u

5566-06A

12


MAIN BOARD_3/3 Circuit Diagram D6 3 D4 4 D2 7 D0 8 D1 13 D3 14 D5 17 D7 18

U19 D1 D2 D3 D4 D5 D6 D7 D8

11 1

PENFRC

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

2 5 6 9 12 15 16 19

DA6 DA4 DA2 DA0 DA1 DA3 DA5 DA7 +40

CLK CLR

+5

74HC273F

VR1 1KVR

DA71 DA62 DA53 DA44 DA35 DA26 DA17 DA08

RA23 M O

L

P12

25 3

+5 16 15 14 13 12 11 10 9

G

VR2 20KVR

U25B BA10324A

R44 100K

5 6

R40 100K U25A BA10324A 3

R45

7

R39 100K

8.2K

C47 CE1000p

R43 100K

+5

R56

4

10K

C55

R57 CE0.01u 2.2K

1

R58 8.2K

2 1 1

EXBM16D8AL C48 PO0.01u/50V

C56 4700p

R60

PENPH

10K

U31 MTD2005 VCC ALM

5 23 24

PHA PHB DECAY

6 22

ENA A ENA B

2 26 4

VREFA VREFB CR

1

VMMA VMMB

8 20

OUT1 OUT2 OUT3 OUT4

10 12 14 18

LG A LG B NC NC NC NC

VSA

VSB

A S R

G P

C46 CE1000p

7 21 9 15 16 19

SOL-

2

SOL+

D6 D1FL20U D8 D1FL20U

27

B S R

R37 1 1

No-Mount (1K)

A1 A2 A3 A4 A5 A6

D[0..15]

D[0..15]

8

RUN

81 82 83 84 85 86

D0 D1 D2 D3 D4 D5 D6 D7

U12D 9

68 69 70 71 72 73 74 75

74LS14 /SRVCS /RD /WR /INTSRV /SRVINTV /RESET

+5 4 2

U20 +5 GND

OUT NC

76 66 67 87 77 64

R7

3 1

80

+5

0

10K

RA22

8 1 8 7 2 7 6 3 6 5 4 5 MNR34J5A102 C32

C29

C30

2 3 4 5 6 7 8 9

C31

CE1000p CE1000p CE1000p CE1000p 8 7 6 5

1 19

U17 A1 A2 A3 A4 A5 A6 A7 A8

8 7 6 5 1 2 3 4

18 xpha 17 xphb 16 ypha 15 yphb 14 13 12 11

P25

P26 TP25

G1 G2 74LS541

RA15 MNR34J5A330

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

U23

7 1

R21 10K

91 92 xpha 99 xphb100 ypha 61 yphb 62 TP26 88 89 94 95 63 96 97 98 93

R59 1 1/2W

MB621876

A0 A1 A2 A3 A4 A5 D0 D1 D2 D3 D4 D5 D6 D7 CS RD WR INT ITA RSTI CKI

R20

SG531T 49.152MHz

+5 1 2 3 4

3 1

A[0..21]

A[0..21]

RNO RNI XPHA XPHB YPHA YPHB CNST ACC UCK DDACK TEST MUX MUY MUTE HEXMD

1 2 3 4

+5 +5 R22 R15239219

P19 CWX CCWX ECWX ECCWX RNGX OVRX XCA XCB XCC XCD

9 10 11 12

XP0 XP1 XP2 XP3 XP4 XP5 XP6 XP7 XP8 XP9 XPA XPB XPC XPD XPE XPF

13 14 16 17 18 19 20 21 22 23 24 25 26 27 30 31

CWY CCWY ECWY ECCWY RNGY OVRY

57 58 59 60 32 33

YCA YCB YCC YCD

34 35 36 37

YP0 YP1 YP2 YP3 YP4 YP5 YP6 YP7 YP8 YP9 YPA YPB YPC YPD YPE YPF

1 2 3 4 5 6

CN12 IL-G-6P-S3T2-E

1 2 3 4 5 6 7

CN13 IL-G-7P-S3T2-E

38 39 41 42 43 44 45 46 47 48 49 50 51 52 55 56

MBCG10692

10K

P20

P21

+AV5 P22

3 2

1 TP19 TP20 2 5 ECWX 6 ECCWX 7 RNGX 8 TP23 P23

DX11 1 DX10 2 DX9 3 DX8 4 DX7 5 DX6 6 DX5 7 DX4 8 DX3 9 DX2 10 DX1 11 DX0 12 13 14 15 16

P24

DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11

P16

P29

P18

IOUT SJ RFB VOUT

+AV5

21

R48 2.2K

3

19

R49 2.2K

2

CE0.1u V+U30A M5220L + 1

ECWY ECCWY RNGY 2 3 D7B D7A DA227 DA227 1 4

P28

DY11 1 DY10 2 DY9 3 DY8 4 DY7 5 DY6 6 DY5 7 DY4 8 DY3 9 DY2 10 DY1 11 DY0 12 13 14 15 16

PC34 CE0.1u

V 4

C49

R50

B

3

E 1

TR1

PC24

DTC114EF

-AV5

-15

470 D9 SEL-6414E

-15 PC35 CE0.1u

1

P14

CE0.1u U29 U30B IBPO IOUT SJ RFB VOUT

22

R52 2.2K

5

21

R53 2.2K

6

M5220L 7

+ -

19 18 17

C51

R54

CE2200p 47K

C52

SERVO MUTE VFC

CE2200p

PFC

R55 47K

VFG P13

PCM55 PC25

PFG

SRVSRCH SRVSRCL

C41 FAN 2 3

CE0.1u

CE0.01u D5A DA227 +5

D5B DA227

SRVSRCH SRVSRCL FAN

CN14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5483-15A

1 4

Grit-Motor Gain

R4

2

CE0.1u

Carr-Motor Gain

+5

VI

C50

M S O V C

C

D N G

CE2200p

PCM55 PC22 CE0.1u

0 4 2 2

VO

-AV5

R51 47K PC27

+AV5

S B1 V + B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16(LSB)

U7 AN79M05F

3

-

18 17

PC26

8

22

CE2200p 47K

-AV5

3 2

TP15

DY0 DY1 DY2 DY3 DY4 DY5 DY6 DY7 DY8 DY9 DY10 DY11 2

IBPO

0 4 2 2

P17

TP29

CE0.1u U28

S B1 V + B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16(LSB) M S O V C

P15

TP16

PC23

R41 No-Mount(0)

P27


MAIN BOARD_3/3 Circuit Diagram D6 3 D4 4 D2 7 D0 8 D1 13 D3 14 D5 17 D7 18

U19 D1 D2 D3 D4 D5 D6 D7 D8

11 1

PENFRC

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

2 5 6 9 12 15 16 19

DA6 DA4 DA2 DA0 DA1 DA3 DA5 DA7 +40

CLK CLR

+5

74HC273F

VR1 1KVR RA23 M O

DA71 DA62 DA53 DA44 DA35 DA26 DA17 DA08

L

R43 100K

+5 P12

25 3

+5 16 15 14 13 12 11 10 9

G

VR2 20KVR

U25B BA10324A

R44 100K

5

R45

7

6

R40 100K U25A BA10324A 3 R39 100K

8.2K

C47 CE1000p

R56

4

10K

C55

R57 CE0.01u 2.2K

1

R58 8.2K

2 1 1

EXBM16D8AL C48 PO0.01u/50V

5 23 24

PHA PHB DECAY

6 22

ENA A ENA B

2 26 4

VREFA VREFB CR

1

C56 4700p

R60

PENPH

U31 MTD2005 VCC ALM

8 20

OUT1 OUT2 OUT3 OUT4

10 12 14 18

2

SOL+

D6 D1FL20U D8 D1FL20U

27

VSB

SOL-

C46 CE1000p

7 21 9 15 16 19

LG A LG B NC NC NC NC

VSA A S R

10K

VMMA VMMB

B S R

G P

R37 1 1

No-Mount (1K)

A1 A2 A3 A4 A5 A6

D[0..15]

D[0..15]

9

7 1

+5 4 2

U20 +5 GND

OUT NC

R7

3 1

10K

RA22

8 1 8 7 2 7 6 3 6 5 4 5 MNR34J5A102 C32

C29

C30

2 3 4 5 6 7 8 9

C31

CE1000p CE1000p CE1000p CE1000p 8 7 6 5

1 19

U17 A1 A2 A3 A4 A5 A6 A7 A8

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

18 xpha 17 xphb 16 ypha 15 yphb 14 13 12 11

P25

RA15 MNR34J5A330

P26 TP25

G1 G2 74LS541

R21 10K

8 7 6 5 1 2 3 4

CKI

R20

SG531T 49.152MHz

+5

CS RD WR INT ITA RSTI

80

+5

0

P19 CWX CCWX ECWX ECCWX RNGX OVRX

D0 D1 D2 D3 D4 D5 D6 D7

76 66 67 87 77 64

91 92

RNO RNI

xpha 99 xphb100 ypha 61 yphb 62

XPHA XPHB YPHA YPHB

TP26 88 89 94 95 63 96 97 98

CNST ACC UCK DDACK TEST MUX MUY MUTE

93

R59 1 1/2W

MB621876

A0 A1 A2 A3 A4 A5

68 69 70 71 72 73 74 75

74LS14 /SRVCS /RD /WR /INTSRV /SRVINTV /RESET

U23

81 82 83 84 85 86

D0 D1 D2 D3 D4 D5 D6 D7

U12D 8

RUN

1 2 3 4

3 1

A[0..21]

A[0..21]

XCA XCB XCC XCD

9 10 11 12

XP0 XP1 XP2 XP3 XP4 XP5 XP6 XP7 XP8 XP9 XPA XPB XPC XPD XPE XPF

13 14 16 17 18 19 20 21 22 23 24 25 26 27 30 31

CWY CCWY ECWY ECCWY RNGY OVRY

57 58 59 60 32 33

YCA YCB YCC YCD

34 35 36 37

YP0 YP1 YP2 YP3 YP4 YP5 YP6 YP7 YP8 YP9 YPA YPB YPC YPD YPE YPF

HEXMD

1 2 3 4

+5 +5 R22 R15239219

P20

P23

1 2 3 4 5 6

1 2 3 4 5 6 7

P22

3 2

DX11 1 DX10 2 DX9 3 DX8 4 DX7 5 DX6 6 DX5 7 DX4 8 DX3 9 DX2 10 DX1 11 DX0 12 13 14 15 16

P24

DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11

P29

38 39 41 42 43 44 45 46 47 48 49 50 51 52 55 56


P18 P17

IOUT SJ

21

R48 2.2K

3

19

R49 2.2K

2

CE0.1u V+U30A M5220L + 1

ECWY ECCWY RNGY 2 3 D7B D7A DA227 DA227

DY11 1 DY10 2 DY9 3 DY8 4 DY7 5 DY6 6 DY5 7 DY4 8 DY3 9 DY2 10 DY1 11 DY0 12 13 14 15 16

1 4

P28

DY0 DY1 DY2 DY3 DY4 DY5 DY6 DY7 DY8 DY9 DY10 DY11

PC34 CE0.1u

V-

CE2200p 47K

B

1

TR1

3

CE0.1u

-15

+AV5

PC24

CE0.1u

P14

CE0.1u U29 U30B IBPO IOUT

22

R52 2.2K

5

21

R53 2.2K

6

M5220L 7

+ -

19

SJ

18

RFB

C51

17

VOUT

R54

CE2200p 47K

C52

SERVO MUTE VFC

CE2200p

PFC

R55 47K

PCM55 PC25

FAN

-AV5

CE0.01u D5A DA227

CE0.1u

DTC114EF

+5

D5B DA227

5483-15A

1 4

R41 No-Mount(0)

Grit-Motor Gain

470

P27

D9 SEL-6414E

B

C

SRVSRCH SRVSRCL FAN

2 3

Carr-Motor Gain

TR2 DTC114EF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PFG

SRVSRCH SRVSRCL

C41

R4

3

CN14

VFG P13

+5

CN13 IL-G-7P-S3T2-E

-15 PC35 CE0.1u

1

CE2200p

PCM55 PC22


E

2

VI

R51 47K PC27

0 4 2 2

C

D N G

C50

R50

C49

VO

-AV5

M S O V C

MBCG10692

U7 AN79M05F

3

4

17

VOUT

PC26

8

18

RFB

-AV5

3 2

TP15

2

+AV5 22

IBPO

0 4 2 2

P15

TP29

PC23

CE0.1u U28

M S O V C

P16 TP16

10K

CN12 IL-G-6P-S3T2-E

+AV5

P21

1 TP19 TP20 2 5 ECWX 6 ECCWX 7 RNGX 8 TP23

2

E 1

13


2-3 POWER BOARD ASS'Y POWER BOARD_1/2 Circuit Diagram -15

R69

C28 PO0.068u/50V

U2B

5

4.7K 5 1

7

-

VR3 1KVR

3

10K

R16 1.2K

GainC

C14

+15

D10 1SS130

D5 1SS130

3 1

NJU201A

R1

R4

R32 10K2%

C51 No mount R67 No mount

2

CP1 CE0.1u

D9 1SS130

2

C20 PO4700p/50V

+15

M5220L

U6A R23

VREF

+

6

4

+15 CP5 CE0.1u

R19 10K

+15

8

R43 1K

3 R44 680

2

C24 PO0.1u/50V

47K

1

R30 4.7K

U3A M5220L

1SS130

E S N E S

6

C9

+

OUT1

R12 No mount

BOOT2

3

1 2

1

5566-02A 8

0 1

R10 0.33/2W

C7

1SS130

D1 S2L20U

D2 S2L20U

C53 220u/63V CE0.1u CE0.22u U9 74HC175

R72 No mount

4

12 JP69 (No mount)

13 +5 1 Q1 DTA114EF

PFC

9 1

2

3

JP65

PFG

3

MtrSrc H/OFF MtrSrc L/OFF FanPWM Off/On

VREF

C1 CE0.022u C3 No mount 4

CN1 U10 L6203

OUT2

R31

C15

BOOT1

C2 CE0.022u

PO0.01u/50V

D11

5

MotorGainH/L VFG

IN2

D N G

4.7K

10K

V- CP8 4 CE0.1u

S V

IN1

R14 1K

-15 R45 100

-15

SERVO Mute/Live VFC

9

7 5 6

CN2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

5

EN

+5

R20

1

-

11

7

D6

+

2 1SS130 CE0.1u 1SS130

15 16

VX

2

+5 8 9 11 10

-15

R49

OfsetC

CP7 CE0.1u

V+

3

D13 D12 C55

4

VR1 10KVR

FROM MAIN

1

M5220L V- CP6 CE0.1u

+15

VFB

D23 No mount

F 5 E + R

FB INV1 NONI1

C1 U7 INV2 UPC494 E1 NONI2 C2 E2 D 4 DEAD N 13 G C R OC

C13

PO0.01u/50V

2

8

V+ + U2A -

PO0.022u/50V

1K1%

R51 100K

C26

3 2 1

C11

R28 2.2K

R3

R2 1K1%

PO0.033u/50V

3.3K

1K1%

10K2%

4 2 1 1

PO0.01u/50V R100

MHPOW MLPOW FAN

+5

2

Q9 1 DTC114EF

R18 10K

D1

Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4

D2 D3 D4

2 3 7 6 10 11 15 14

CLK CLR

+5

CP13 CE0.1u

R33 4.7K

5483-15AX OPEN:MUTEON

C29 PO0.068u/50V

6 1

R27 10K

U6D R24

14

+5 15

D16 D15 1SS130 1SS130

U3B 5

10K

6

NJU201A C23 VR4 1KVR

R17 1.2K

R68 No mount

GainG R52 100K

C27 +15 PO0.033u/50V

R22 10K

5

R70

6

R46 1K

VFB

R47 680

2 +15

C25 PO0.1u/50V

+5

47K

-15

8

U6C 11

-

1 M5220L

U5B -

4.7K

7

+15 CP2 CE0.1u

M5220L

D18 1SS130 C17 D17 1SS130

D7 1SS130 R5 10K2%

10K2% R7 1K1%

3.3K

1K1%

C12

C16

1K1% 2

R48 100

D24 No mount 1

3 2 1

FB INV1 NONI1

2 1

F 5 E + R

U8 C1 INV2 UPC494 E1 NONI2 C2 E2 D 4 13 DEAD N G C R OC

15 16

R29 2.2K

R8

4 1

PO0.01u/50V R101

R9

R6

CE0.1u

-15

D14 1SS130

U5A

V-

R50

+5

9

+

10K

+

CE0.1u CP11

4 CP12

VR2 10KVR

OfsetG

V+

7 M5220L

8

3

1SS130 D8

R21

-

C56 CE0.1u

PO4700p/50V C52 No mount

+

PO0.022u/50V PO0.01u/50V R34 4.7K

VY

2

+5 8 9 11 10

11 5 7 9

7 5 6

R15

6

VREF D N G 6

BOOT1


C10

CE0.1u C54 220u/63V

C8

CE0.22u

R13 No mount CN9

U11 L6203 E S N E S

OUT1 OUT2

BOOT2

0 1

3

1 2 3 4

1 8

5566-04A

C5 CE0.022u D3

+ +15

IN2

7 NJU201A

S V

IN1

1K

U6B 10

NJU201A

EN

R11 0.33/2W

S2L20U

D4 S2L20U


2-3 POWER BOARD ASS'Y POWER BOARD_1/2 Circuit Diagram -15

R69

C28 PO0.068u/50V

U2B

5

4.7K 5 1

7

-

VR3 1KVR

3

10K

R16 1.2K

C14

+15

GainC

D10 1SS130

D5 1SS130

3 1

NJU201A

R1

R4

R32 10K2%

C51 No mount R67 No mount

2

CP1 CE0.1u

D9 1SS130

2

C20 PO4700p/50V

+15

M5220L

U6A R23

VREF

+

6

4

+15 CP5 CE0.1u

R19 10K

+15

8

R44 680

2

C24 PO0.1u/50V

1

2

M5220L

1SS130

R45 100

IN2 VREF

C15


R12 No mount CN1

U10 L6203

3

OUT1

E S N E S

1 2

1

5566-02A 8

BOOT2

C2 CE0.022u 6

R31 C9

+

PO0.01u/50V

D11

BOOT1

OUT2 D N G

4.7K

10K

V- CP8 CE0.1u

4

0 1

R10 0.33/2W

C7

1SS130

D2

D1

S2L20U

S2L20U

C53 220u/63V CE0.1u CE0.22u U9 74HC175

R72 No mount

4

12 JP69 (No mount)

13 +5 1 Q1 DTA114EF

PFC

9 1

2

3

JP65

PFG

3

MtrSrc H/OFF MtrSrc L/OFF FanPWM Off/On

9

S V

IN1

R14 1K

5

MotorGainH/L VFG

7

-15

47K

-15

SERVO Mute/Live VFC

5

EN

+5

R20

1

-

11

7 5 6

CN2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

+5 8 9 11 10

D6 U3A

+

1SS130 CE0.1u 1SS130

R30 4.7K

VX

2

-15

R49

OfsetC

CP7 CE0.1u

V+

3

D13 D12 C55

4

VR1 10KVR

FROM MAIN

1

M5220L V- CP6 CE0.1u

+15

VFB

2

8

V+ + U2A -

3

R43 1K

15 16

PO0.01u/50V

D23 No mount

F 5 E + R

FB INV1 NONI1

C1 U7 INV2 UPC494 E1 NONI2 C2 E2 D 4 DEAD N 13 G C R OC

C13

PO0.022u/50V

1K1%

R51 100K

C26

3 2 1

C11

R28 2.2K

R3

R2 1K1%

PO0.033u/50V

3.3K

1K1%

10K2%

4 2 1 1

PO0.01u/50V R100

MHPOW MLPOW FAN

+5

2

Q9 1 DTC114EF

R18 10K

D1

Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4

D2 D3 D4

2 3 7 6 10 11 15 14

CLK CLR

+5

CP13 CE0.1u

R33 4.7K

5483-15AX OPEN:MUTEON

C29 PO0.068u/50V

6 1

R27 10K

U6D R24

14

+5 D16 D15 1SS130 1SS130

15

U3B 5

10K

6

NJU201A C23 VR4 1KVR

C52 No mount

1.2K

R68 No mount

R22 10K

GainG +15 PO0.033u/50V 3

R47 680

R46 1K

2

C25 PO0.1u/50V

+5 8

U6C 11

7

-

4.7K

CE0.1u CP11

CP2 CE0.1u

C17 D17 1SS130

D7 1SS130

U5A R5

1

10K2%

M5220L

C12

C16

D24 No mount

VY

2

+5 8 9 11 10

11 5 7 9

7 5 6

R34 4.7K

1

-15

2 1

F 5 E + R

U8 C1 INV2 UPC494 E1 NONI2 C2 E2 D 4 DEAD N 13 G C R OC

PO0.022u/50V PO0.01u/50V

2

R48 100

FB INV1 NONI1

15 16

1K1%

-15

47K

3 2 1

R29 2.2K

R8

1K1%

R50

3.3K

1K1%

10K2% R7

CE0.1u

4 1

PO0.01u/50V R101

R9

R6

V-

VR2 10KVR

+15

M5220L

D18 1SS130

4 CP12

OfsetG +5

-

+15

VFB

9

+

D14 1SS130

U5B +

6

8

V+

10K M5220L

5

R70

R52 100K

C27

1SS130 D8

R21

7

-

C56 CE0.1u

PO4700p/50V

R17

+

R15

6

+15

IN2 VREF D N G 6

BOOT1


R13 No mount CN9

U11 L6203 E S N E S

OUT1 OUT2

BOOT2

3

1 2 3 4

1 8

5566-04A

C5 CE0.022u

0 1

D3

7 +

NJU201A

S V

IN1

1K

U6B 10

EN

NJU201A

C10

C8

R11 0.33/2W

D4

S2L20U

S2L20U

CE0.1u C54 220u/63V

CP14 CE0.1u

CE0.22u

CP15 CE0.1u -15

14


POWER BOARD_2/2 Circuit Diagram

1SR139-400A D30 FS9 1

1

F6 2

R60 22K

D27 D5SBA20

+

FS7

1

2 Q3

1

32

3

R59 22K R63

C39 NON

C46

1

VX

VX

-15

+15

+5 1 2 3 4 5 6

FS11

F3 2

1

FS12

2

VY

PFC5000 CEE-2AT PFC5000 Q10 DTC114EF

3 3.3K 2W 10000u/63V

CN8

1

MHPOW Hi/Off

R71 2.2K

Q4 1

2 NON

R62 NON

R61 NON 2

Q11

FROM TRANS

10 5 9 4 8 3 7 2 6 1

MLPOW Low/Off

10 5 9 4 8 3 7 2 6 1

3

1

NON +15

1

5566-10A

FS5

F5 2

1

FS6

U14 AN7815F

2

1 4

PFC5000 CEE-1AT PFC5000

VI

D N G

D26

+

C33

C42 1

3 2

1000u/35V

C43

C35

1000u/35V

CE0.1u U15

FS3

F4 2

1

FS4

2

2

1 +

FS1

F1 2

32

C30

C50 100u/63V L1

Q7 FAN

CN5 +

R64 NON

+5

CL02BE181

DTA114EF R66

Q8

2

150

R65 100

2SC4849

-

TP TP12 TP TP11

D29 S2L20U

C49 NON

2

4

NON

C45 470u/25V

CE0.1u D N G

VI

-15

3

VO

1 2 5267-02A

CN6 1 2 5267-02A

U13 AN7705F VI VO D

+5 3

N G

D25 D5SBA20

FS2 1


1

C37 1

AN7915F

1

1

470u/25V

+


3

+

CE0.1u

+

NON

VX

C44

C38

CE0.1u

1B4B1

C34

1

2

C36

+

NON

3

VO

C40 +

C31

10000u/25V

CE0.1u

2

1 2 3 4 5 6 7 8 DPX

3

CN3

TO MAIN

5566-06A

2

+

4

2

S2L20U

2


FS10 1


2SB1551

FS8 1

F2 2

CN4

D28

C32 + CE0.1u

C41

470u/16V

2


POWER BOARD_2/2 Circuit Diagram

1SR139-400A D30 FS9 1

+

FS7

F6 2

1

R60 22K

D27 D5SBA20

32

3

R63

C39 NON

C46

1

-15

+15

+5 1 2 3 4 5 6

FS11

F3 2

1

FS12

VY

2

PFC5000 CEE-2AT PFC5000 Q10 DTC114EF

3 3.3K 2W 10000u/63V

TO MAIN

5566-06A

2

+

-

VX

S2L20U R59 22K

4

VX

2


2SB1551

2


FS10 1

CN4

D28

FS8 1

F2 2

1

2 Q3

1

CN8 1 2 3 4 5 6 7 8

1

MHPOW Hi/Off

R71 2.2K

Q4 1

2 NON

R62 NON

2

DPX

3

R61 NON 2

Q11

CN3

FROM TRANS

MLPOW Low/Off

10 5 9 4 8 3 7 2 6 1

10 5 9 4 8 3 7 2 6 1

3

1

NON +15

FS5

1

5566-10A

F5 2

1

FS6

U14 AN7815F

2

1 4


VI

D N G

D26

+

C33

C42 1

3 -

1000u/35V

2

CE0.1u

FS3

F4 2

1

FS4

C43

C35 CE0.1u U15 2

F1 2

FS2 1

32

2


-

C30

D N G

470u/25V

VI

-15

3

VO

U13 AN7705F VI VO D

+5 3

C40 +

C31

10000u/25V

CE0.1u

2

C32 + CE0.1u

C41

470u/16V

4

NON

TP TP12 TP TP11

D29 S2L20U

C49 NON

CN5 1 2

C50

+

5267-02A

100u/63V

R64 NON

L1

Q7

CN6

CL02BE181

DTA114EF R66

C45

CE0.1u

N G

D25 D5SBA20

+

FS1 1

3

C37 1

AN7915F

1

FAN

470u/25V

+

2

1

+5

CE0.1u

1000u/35V


1

+

+

NON

VX

C44

C38

1B4B1

C34

1

2

C36

+

NON

3

VO

1 2 5267-02A

Q8

2

150

R65 100

2SC4849

for FanControl 15


2-4 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARD_Circuit Diagram

LEDv R27 330

R28 330

D12

2

D13

SEL-6414E 14 13 12 11 10 9 8 7 6 5 4 3 2 1

D14

SEL-6414E

CN4

R29 330

SEL-6414E VCC

LEDg PLED0 PLED1 SK0 SK1 KD0 KD1 KD2 KD3 KD4 KD5 KD6 KD7

VCC C1 10u/25V +

53014-1410

D2

1 SS 35 5

D3

1 SS 35 5

D4

1 SS 35 5

D5

1 SS 35 5

D6

1 SS 35 5

D7

1 SS 35 5

D8

1 SS 35 5

D9

1 SS 35 5

D10

1SS355

D11

1SS355

CN5 test sheet cut enter right up down

SW10

1 2 3 4 5 6 7 8 9 10 11 12

left menu pause setup

SW4 SW2 SW7 SW6 SW8

SW5 SW1 SW3 SW9

HBLB12S-5J 1

ADv1

7

2

3

SW10 SW4

4

5

6

9

10

SW7 SW6 SW8 SW5 SW2

8

ADvc

11

12

SW3 SW9 SW1

CN6 1 2 3

CP1 CE0.1u

CN3

VR1 10K

53014-0310

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

D1 1SS133

VCC

BUSY /ACK U1 CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7

CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0

18 17 16 15 14 13 12 11

B1 B2 B3 B4 B5 B6 B7 B8

/STB

2 3 4 5 6 7 8 9

A1 A2 A3 A4 A5 A6 A7 A8

74LS245

R 16 R 17 R 18

/RTSA /DSRA TXDA RXDA TXDB RXDB /DTRA

R31 150

3

CN7 1 2 3 4 5 6 7 8

Limit PinchSens VG

9

+

V+ V-

C C V

C4 10u/25V C1+ C1-

DS14C238WM C2+

4

5 6 18 4 19 22 21 17

T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT

D N G

1

U3 GP1S53

C7 CE2200p

C6 CE0.1u

33 33 33 33

FL7

FL3 FL4 FL5 FL8 FL9 FL10 FL11

8

R1 100 1/4W

1K 1K 1K R4 R3 R2

C2-

R30 27K

R12 R13 R14 R15

FL2

VCC

U2 11 15

C3 10u/25V

V+

FL1

VCC

Panel Board C2 + 10u/25V

T1OUT R1IN T2OUT R2IN T3OUT R3IN T4OUT R4IN

10

+

12 13 14 2 7 1 3 24 23 20 16

+

C5 10u/25V

1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13

3. 3K 3. 3K 3. 3K

CN2 DBLC-J25SAF-20L9

2

CN8 Sol+ Sol-

1 2 IL-S-2P-S2L2-EF

IL-FPC-8SL-N CN9 1 2 3 53014-0310

Cariage Board

CN1

33 33 33 33

33 33 33

CP2 CE0.1u

IL-FPC-26ST-N

K K K K K K K 0 0 0 0 0 0 0 1 1 1 1 1 1 1

R8 R9 R10 R11

R5 R6 R7

ADv2

5 4 3 2 1 0 9 2 2 2 2 2 2 1 R R R R R R R

K 0 1

FL6

19 1

G DIR

6 2 R

Interface Board

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

56364-060-BXE 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36


2-4 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARD_Circuit Diagram

LEDv R27 330

R28 330

D12

2

R29 330

D13

SEL-6414E

D14

SEL-6414E

CN4

SEL-6414E VCC

LEDg

14 13 12 11 10 9 8 7 6 5 4 3 2 1

PLED0 PLED1 SK0 SK1 KD0 KD1 KD2 KD3 KD4 KD5 KD6 KD7

VCC C1 10u/25V +

53014-1410

D2

1 SS 35 5

D3

1 SS 35 5

D4

1 SS 35 5

D5

1 SS 35 5

D6

1 SS 35 5

D7

1 SS 35 5

D8

1 SS 35 5

D9

1 SS 35 5

D10

1SS355

D11

1SS355

CN5 test sheet cut enter right up down

SW10

1 2 3 4 5 6 7 8 9 10 11 12

left menu pause setup

SW4 SW2 SW7 SW6 SW8

SW5 SW1 SW3 SW9

HBLB12S-5J 1

ADv1

7

2

3

SW10 SW4

4

5

6

9

10

SW7 SW6 SW8 SW5 SW2

8

11

12

SW3 SW9 SW1

CN6 1 2 3

ADvc

CP1 CE0.1u

CN3 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

VR1 10K

53014-0310

D1 1SS133

VCC

BUSY /ACK U1 CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7

CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0

18 17 16 15 14 13 12 11

B1 B2 B3 B4 B5 B6 B7 B8

/STB

2 3 4 5 6 7 8 9

A1 A2 A3 A4 A5 A6 A7 A8

74LS245

R 16 R 17 R 18

FL1

R12 R13 R14 R15

33 33 33 33

FL7

/RTSA /DSRA TXDA RXDA TXDB RXDB /DTRA

R31 150

3

CN7 1 2 3 4 5 6 7 8

Limit PinchSens VG

9

C4 10u/25V

11

+

V+ V-

C C V

C1+ C1-

DS14C238WM C2+

4

5 6 18 4 19 22 21 17

T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT

D N G

T1OUT R1IN T2OUT R2IN T3OUT R3IN T4OUT R4IN

10

+

12 13 14

+

C5 10u/25V

2 7 1 3 24 23 20 16

1

U3 GP1S53

C7 CE2200p

FL4 FL5 FL8 FL9 FL10 FL11

8

C6 CE0.1u

R1 100 1/4W

1K 1K 1K R4 R3 R2

C2-

R30 27K

FL3

VCC

U2 15

C3 10u/25V

V+

FL2

VCC

Panel Board C2 + 10u/25V

CN1

33 33 33 33

33 33 33

CP2 CE0.1u

IL-FPC-26ST-N

K K K K K K K 0 0 0 0 0 0 0 1 1 1 1 1 1 1

R8 R9 R10 R11

R5 R6 R7

ADv2

5 4 3 2 1 0 9 2 2 2 2 2 2 1 R R R R R R R

K 0 1

FL6

19 1

G DIR

6 2 R

1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

56364-060-BXE 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

3. 3K 3. 3K 3. 3K

CN2 DBLC-J25SAF-20L9

2

CN8 Sol+

1 2

Sol-

IL-S-2P-S2L2-EF IL-FPC-8SL-N CN9 1 2 3 53014-0310

Interface Board

Cariage Board

16

3 Replacement of Main Parts


Following table describes the necessary adjustment after the replacement of each parts. Replacement Parts

MAIN BOARD

POWER BOARD

Necessary Adjustment 1. Initialize 2. Select Model Type by DIP SW on Main Board. 3. Upgrade Firmware. 4. Tool Pressure Adjustment 5. Calibration 6. Auto Cutter Ad ustment 1. Motor Balance Adjustment

TOOL CARRIAGE

1. Tooll Height Adjustment 2. Tool Pressure Adjustment

CARRIAGE WIRE

1. Wire Tension Adjustment

3

3-1 PEN CARRIAGE ASSEMBLY_REMOVING

1

Remove the GUIDE RAIL COVER and CARRIAGE COVER.

CARRIAGE COVER



Following table describes the necessary adjustment after the replacement of each parts. Replacement Parts

MAIN BOARD

POWER BOARD

Necessary Adjustment 1. Initialize 2. Select Model Type by DIP SW on Main Board. 3. Upgrade Firmware. 4. Tool Pressure Adjustment 5. Calibration 6. Auto Cutter Ad ustment 1. Motor Balance Adjustment

TOOL CARRIAGE

1. Tooll Height Adjustment 2. Tool Pressure Adjustment

CARRIAGE WIRE

1. Wire Tension Adjustment

3

3-1 PEN CARRIAGE ASSEMBLY_REMOVING

1

Remove the GUIDE RAIL COVER and CARRIAGE COVER.

CARRIAGE COVER

2

Remove the screw shown in the figure together with the washer.

WASHER

3

Remove the CARRIAGE BOARD and disconnect the PINCH ROLL SENSOR WIRE, SOLENOID WIRE and CARRIAGE CABLE.

PINCH ROLL SENSOR WIRE

CARRIAGE CABLE

SOLENOID WIRE CARRIAGE BOARD


4

Remove the CARRIAGE BOARD STAY and detach the TOOL CARRIAGE from the GUIDE RAIL.

TOOL CARRIAGE

3 5

6

Remove the 2 screws shown in the figure and remove the SEPARATING KNIFE from TOOL CARRIAGE.

SEPARATING KNIFE

Remove the PINCH ROLL SENSOR.

It is necessary to prepare a soldering iron or pindisconnector to remove PINCH ROLL SENSOR.

PINCH ROLL SENSOR

7

Fix the SEPARATING KNIFE to the new TOOL CARRIAGE by pushing the SEPARATING KNIFE STAY against the groove part of CARRIAGE BASE as shown in the figure.

SEPARATING KNIFE

GROOVE


8

Fix the PINCH ROLL SENSOR.

It is necessary to prepare a soldering iron or pindisconnector to fix PINCH ROLL SENSOR.

3

PINCH ROLL SENSOR

9

Fix the TOOL CARRIAGE to the GUIDE RAIL.

TOOL CARRIAGE

Connect the PINCH ROLL SENSOR WIRE, SOLENOID

10 WIRE and CARRIAGE CABLE to the CARRIAGE BOARD. Then, fix it to the CARRIAGE BOARD STAY.

PINCH ROLL SENSOR WIRE

CARRIAGE CABLE

SOLENOID WIRE CARRIAGE BOARD

11

Carry out the following adjustments. 1. TOOL HEIGHT ADJUSTMENT 2. TOOL PRESSURE ADJUSTMENT 3. SEPARATING KNIFE ADJUSTMENT


3-2 CARRIAGE WIRE_REMOVING

1

Remove the GUIDE RAIL COVER, LEFT & RIGHT SIDE COVER and TOOL CARRIAGE.

2

Loosen SCREW A and SCREW B in order to loosen the CARRIAGE WIRE TENSION.

3

SCREW B

SCREW A

3

4

Remove the CARRIAGE WIRE from the DRIVE PULLEY. CARRIAGE WIRE

Remove the CARRIAGE MOTOR.

CARRIAGE MOTOR


5

Remove the DRIVE PULLEY from the MOTOR BASE. DRIVE PULLEY

3 6

Loosen the 4 screws and pull out the CARRIAGE WIRE and replace it with new one.

CARRIAGE WIRE SCREWS

7

Fix the DRIVE PULLEY to the MOTOR BASE by aligning it against the SHAFT STAY. DRIVE PULLEY

8

Fix the CARRIAGE MOTOR by checking the backlash.

CARRIAGE MOTOR


9

Wind the CARRIAGE WIRE around the DRIVE PULLEY from the bottom to the top. DRIVE PULLEY ASSEMBLY

Make sure that the CARRIAGE WIRE doesn't cross over.

3

CARRIAGE WIRE

Rotate the DRIVE PULLEY until the CARRIAGE WIRE

10 comes to its center.

CARRIAGE WIRE

DRIVE PULLEY ASSEMBLY

Fix the TOOL CARRIAGE at the center part of the GUIDE

11 RAIL and adjust the WIRE TENSION.


3-3 PINCH ROLLER_FIXING

1

TAPERED TYPE is used for left and right PINCH ROLLERs and FLAT TYPE is used for the middle one.

Red marking is put on the outside surface of left and right PINCH ROLLERs to show the direction.

Red Marking

3

3-4 CUTTER PROTECTION_FIXING

1

Put the CUTTER PROTECTION by leaving the equal space at both ends of the BED.

CUTTER PROTECTION

2

Make sure that the CUTTER PROTECTION is not bumpy by pushing it with your finger.


-- MEMO --

3

4 Adjustment

4 Adjustment 4-1 Special Tool Table shows a list of special tools recommended by Roland DG Corp.

Tool No.

ST-002

Tool name

TENSION GAUGE 300g Tool Pressure Adjustment

Purpose

Tool No.

ST-006

Tool name

WHITE DUMMY PEN Tool Height Adjustment

Purpose

Spacer Bed Adjustment Tool Pressure Adjustment

Tool No.

ST-011

Tool name

TENSION METER Wire Tension Adjustment

Purpose

Tool No.

ST-012

Tool name

DIAL TENSION METER DT-30 (30g) Tool Pressure Adjustment

Purpose

4

4 Adjustment

4-2 SERVICE MODE Move TOOL CARRIAGE fulley to right end.

Turn on the POWER. and press [SETUP] key within 1 second.

[

],[

],[

] + [SETUP] key

vice mode MA120 B110 Service mode ROM MA120 B110

Displays FLASHROM version. M = main, B = Boot

Sensor

4

Checks whether sensor is

F=0 R=0 P=0 Carr.=0 Cover=0

functioning properly.

SENSOR ON=1/OFF=0, F=FRONT, R=REAR, P=PINCHROLL

[MENU] key

DRAM

Checks whether DRAM is functioning properly.

DRAM check [2M] ******* [MENU] key

[ ],[ ] key to select. [ENTER] key to carry out.

EEROM

EEROM check *******

Checks whether EEROM is functioning properly.

[MENU] key

Ageing

Ageing ready? Start - ENTER

[ENTER] key

[MENU] key

[ 400, 400] Stop - ENTER

[ENTER] key

[ENTER] key

[ 1, 1] Start - ENTER

This is for MOTOR BALANCE ADJUSTMENT.

Force

Force adjust [ UP] 20g

Force adjust [DOWN] 20g

[MENU] key

Slider AD:128 [ * ]

This is for PEN PRESSURE ADJUSTMENT. (page)

[MENU] key

Key

Key test **********

Push panel key in sequence of [MENU],[ENTER], [ ],[ ],[ ],[ ],[SETUP],[TEST]key to check.

[MENU] key

Calib.

Select axis Grit Carriage

Grit

Grit calibration 0.00% - 0.10% [MENU] key

[MENU] key Carriage

Car. calibration 0.00% - 0.10% [MENU] key

[SETUP] key

Test draw mode

This is for calibration.

Landing

Select tool Cutter Pen

Cutter

Cut

[TEST] key

Land test plotting..

ATK BRK [TEST] key 0 1

Land test plotting..

ATK BRK 1 -1 [MENU] key

[MENU] key Pen

Pen

[MENU] key

This is checking softlanding function.

4 Adjustment

Select factor Knock Position

Knock

Position

Knife test Hit/Away->ENTER

Knife adjust 0mm -> +1mm

Knife-Cutter adj < 0.000mm >

This is for adjusting AUTO CUTTER ADJUSTMENT.

4 LANGUAGE SELECTION

SYSTEM INFORMATION

Turn on the powr while pressing [

] key.

Turn on the powr while

CAMM-1 PRO SERIES SYSTEM REPORT

pressing [ MENU] key.

MODEL : 0500 ROM VER : A120 BOOT VER : 110 DIPSW : 00000001 LANDINGWAIT: OFF -- FACTORY PARAMETER --FACT CALIB.: CARR.=0.00% GRIT = 0.00% LANDINGADJ.: CUT AT 0 BR 0 PEN AT 0 BR 0 KNIFE ADJ. : 0 LANGUAGE : ENGLISH -- USER PARAMETER --CURRENT PEN: 1 TOOL SPEC : No VS : 1 85 : 2 : 3 : 4 : 5 : 6 : 7 : 8 ROTATE : ON DIPS UNIT : MILLI CALIB CARR.: 0.00% AREA LEN : 1.0 m I/O : AUTO HANDSHAKE : HARDWIRE PEN CHANGE : OFF FS CMD : OFF SHEETCUT : CMD OFF. TESTCUT PAT: TYPE1

ENGLISH JAPANESSE GERMAN FRENCH

FS OFST UPVS QUALITY 30 - - - - - - SMOOTHING : ON AREA UNIT : METER CALIB GRIT : 0.00% PREFEED : ON PROTOCOL : 9600 COMMAND : AUTO VS CMD : OFF OVER CUT : OFF VS 50.MARGIN 5 . PASSES 1

SPANISH

ITALIAN

Press [ENTER] key to save settings.

-- END ---

LIMITED INITIALIZE Data which has been set by the user inside the EEROM will be initialized. Turn on the power while pressing the [ENTER] key.

User initialize NO YES

ALL INITIALIZE

SERIAL INTERFACE CHECK

All data inside EEROM, including Service Mode settings, will be initialized. Turn on the power while pressing [ ], [ ] and [ENTER] keys.

Turn on the power while pressing the [ ] key.

RS232C check NG! Error bit= 1111

EEROM all init. NO YES

STxD-SRxD error TxD-RxD error DTR-CTS error RTS-DSR error

ENTER

ENTER Connection

User parameter initializing..

EEROM all init. Initializing..

2 (TxD)

3 (RxD)

4 (RTS)

6 (DSR)

5 (CTS)

20 (DTR)

14 (STxD)

16 (SRxD)

4 Adjustment

4-3 HOW TO UPGRADE FIRMWARE

1

It is necessary to update the FIRMWARE when MAIN BOARD is replaced. Connect PC and CJ-70 with PARALLEL CABLE.

It is necessary to prepare followings to update the FIRMWARE. 1. FIRMWARE DISK 2. PC with MS-DOS 3. PARALLEL CABLE

4

2

Move the TOOL CARRIAGE fully to the right end. Turn power on and press the [SETUP] key within 1 second.

3

Press [SETUP] key while pressing [ Then press [ENTER] key.

], [

] and [

] keys.

[ENTER] key

4

Open the download.BAT from MS-DOS. (Type download and press [RETURN] key.) PC starts to send the FIRMWARE to CM500/400/300. Turn off the power when completed.

Some PCs can not use the BAT FILE. Please refer to the ReadMe File in the FIRMWARE DISK.

4 Adjustment

4-4 TOOL HEIGHT ADJUSTMENT

1

Remove the GUIDE RAIL COVER and CARRIAGE COVER and put the WHITE DUMMY PEN (ST-006) to the TOOL CARRIAGE.

ST-006 WHITE DUMMY PEN

2

Put the PINCH ROLLERs DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER should be UP.

4

PINCH ROLLER MIDLE PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

3

Cover the FRONT & REAR PAPER SENSORs with paper and switch on the COVER SW. PAPER SENSOR

COVER SW

PAPER

4

Turn on the power. S el ec t " RO LL " w it h [ ] an d [ ] ke ys a nd p re ss t he [ENTER] key. Then, press the [SETUP] key. [ENTER]

[SETUP]

4 Adjustment

5

Select "ORIGIN SET" by pressing the [MENU] key 3 times. Move the TOOL CARRIAGE to the position where the clearance between the pen tip and the BED is the smallest among the 5 positions (3 positions for CM-300) with [ ] and [ ] keys.

Press the [MENU] key 3 times.

TOOL CARRIAGE

4

6

Adjust the Adjusting Screw so that the clearance between the pen tip and the BED would be 2.4—2.6 mm. WHITE DUMMY PEN

BED

7

Make sure the clearance is 2.4—3.0 mm at other 4 positions (2 positions for CM-300). If not, proceed to SPACER BED ADJUSTMENT.

4 Adjustment

4-5 SPACER BED ADJUSTMENT

1

2

This adjustment should not be carried out normally. It should be carried out only when the clearance between the pen tip and the BED is not 2.4—3.0 mm at the positions checked at 7 of TOOL HEIGHT ADJUSTMENT.

Remove the GUIDE RAIL COVER and the CARRIAGE COVER and fix the WHITE DUMMY PEN (ST-006) on the TOOL CARRIAGE.

4 ST-006 WHITE DUMMY PEN

3

Put the PINCH ROLLERs DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER for CM-500/400 should be UP.


PINCH ROLLER

GRIT ROLLER

4

Remove both FRONT & REAR APRONs. Cover both FRONT & REAR PAPER SENSORs with paper and switch on the COVER SW.

PAPER SENSOR

COVER SW

PAPER

4 Adjustment

5

Turn on the power. S el ec t " RO LL " w it h [ ] an d [ ] ke ys an d p re ss th e [ENTER] key. Then, press the [SETUP] key. [ENTER]

[SETUP]

4

6

Select "ORIGIN SET" by pressing the [MENU] key 3 times.

Press the [MENU] key 3 times.

7

Loosen the 2 screws shown in the figure. SCREWS

SCREWS

8

Adjust the 2 screws shown in the figure so that the clearance between the pen tip and the BED would be 2.4—3.0 mm at 5 positions (3 positions for CM-300) by moving the TOOL CARRIAGE with [ ] and [ ] keys. SCREWS

TOOL CARRIAGE

4 Adjustment

9

Secure the 2 screws shown in the figure with nut.

SCREW NUT

SCREW

NUT

10

4

Tighten the 2 screws. SCREW SCREW

11

Adjust TOOL HEIGHT again.

4 Adjustment

4-6 TOOL PRESSURE ADJUSTMENT

1

Revised

Make sure to adjust TOOL HEIGHT before this adjustment. Put the WHITE DUMMY PEN (ST-006) on the TOOL CARRIAGE.

ST-006 WHITE DUMMY PEN

4 2

Put the PINCH ROLLERs DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER should be UP.


PINCH ROLLER

GRIT ROLLER

PEN FORCE SLIDER

Revised

3

4

Turn off the power and move the TOOL CARRIAGE to the positions where the TOOL HEIGHT was adjusted. At this point, move the PEN FORCE SLIDER to the center (default) position.

Remove the FRONT APRON and set the VR1 and VR2 on the MAIN BOARD at the center.

MAIN BOARD

VR2

VR1

4 Adjustment

5

6


4

Press [SETUP] key while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. And select "Force" with [ ] and [ ] keys and press the [ENTER] key. [ ]&[ ] keys

[ ]&[ ] keys

7

Move the pen DOWN by pressing the [ENTER] key. Pen can be moved UP and DOWN by pressing the [ENTER] key.

[ENTER] key

8

Adjust VR1 on the MAIN BOARD so that the pressure would be 26—30gf when pen tip leaves the BED. ST-012

BED

MAIN BOARD

VR1

4 Adjustment

9

Press the [ENTER] key and move the pen UP.

[ENTER] key

4

Change the "Force" to 200g with [

] and [

] keys.

10 Then, press the [ENTER] key to move the pen DOWN. [ ]&[ ]keys

[ENTER]key

Adjust VR2 on the MAIN BOARD so that the pressure would

11 be 199—200gf when pen tip leaves the BED.

ST-002

VR2

BED

Change the pressure to "20g" again and make sure the

12 pressure is 26—30gf. If not, re-adjust it.

ST-012

BED

MAIN BOARD

4 Adjustment

4-7 WIRE TENSION ADJUSTMENT

1

Turn off the power and move the TOOL CARRIAGE to the left end. PEN CARRIAGE

2

4

Loosen SCREW A.

SCREW A

3

Measure the tension with the TENSION METER (ST-011) at the center. ST-011 TENSION METER

4

Adjust the tension with SCREW B so that it will be 12—14 pounds.

SCREW B

4 Adjustment

5

Make sure to check the tension again after moving the TOOL CARRIAGE back and forward in a whole distance for 10 times. If the tension changes, re-adjust it.

GUIDE RAIL

PEN CARRIAGE

4

6

Tighten SCREW A after the adjustment.

SCREW A

7

Check the tension again. If the tension becomes out of the specification, re-adjust it.

4 Adjustment

4-8 MOTOR BALANCE ADJUSTMENT

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.

Command

Motor tries to follow the instruction from the CPU. Difference between the actual rotation and the instruction could be adjusted with the Motor Balance (GAIN) Adjustment. – If the difference is small (=GAIN is small), motor becomes very sensitive. As a result, it vibrates. – If the difference is big (=GAIN is big), motor becomes dull to the instruction. And as a result, cutting quality will be damaged.

Servo Motor

CPU

Feedback

4

Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal. – Ex.1 in the figure shows that both the OFFSET and GAIN are adjusted in both CW and CCW CCW directions. Ex.2 Ex.1 – Ex.2 shows that the GAIN is adjusted but the OFFSET is shifted. Therefore, the GAIN will be big in CCW direction and small in CW direction. Gain As a result, motor becomes dull in CCW direction and sensitive in CW direction causing problems.

Offset

CW

1

Put all 3 PINCH ROLLERs in UP position. And remove the FRONT APRON.

PINCH ROLLER

PINCH ROLLER

PINCH ROLLER FRONT APRON

4 Adjustment

2

4

3

4


Press [SETUP] key while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. Select "Ageing" with [ ] and [ ] keys, and press the [ENTER] key twice. Values change according to the rotation of the MOTOR.

Adjust OFS-1 on the POWER BOARD ASSY so that the difference of the X absolute values will be less than 3. And, OFS-2 for Y axis.

X

Y

OFS-2

5

Adjust GAIN-1 on the POWER BOARD so that the X absolute values will be 400—404. And, GAIN-2 for Y axis.

X

OFS-1

Y

GAIN-2

GAIN-1

4 Adjustment

6

Check the displayed values. If the difference of the absolute values are more than 3, repeat adjustment from procedure 2 .

4

4 Adjustment

4-9 CALIBRATION

4

1

Calibration done in the factory is indicated on the sticker put on the LEFT FRAME.

2

Put the 0.25 mm Standard Ceramic Pen to the TOOL CARRIAGE and set A2 size paper on the machine.

3


4

Press [SETUP] key while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. And select "Calib." with [ ] and [ ] keys and press the [ENTER] key.

LEFT FRAME

4 Adjustment

5

Start "Test Draw Mode" by pressing the [SETUP] key.

[SETUP]key

6

4

Load the paper by selecting "PIECE" from the menu.

[ENTER]key

[SETUP]key

7

CM500/400/300 starts drawing a figure when pressing the [SETUP] key and then [TEST] key. Calibrating amount can be calculated with the formula shown in the PROCEDURE 7 by using this figure.

400mm

400mm

8

Calculate the amount to be calibrated by using the right formula. CA = Calibrating Amount CL = Commanded Length (400 mm) ML = Measured Length

FORMULA CA =

CL - ML ML

x 100

[FOR EXAMPLE] When ML is 399.8 mm 400 mm - 399.8 mm 399.8 mm

x 100 = 0.05 %

4 Adjustment

9

4

Select the directions, GRIT ROLLER or CARRIAGE, to be calibrated. It can be selected by [ ] and [ ] keys.

Ente Enterr the the Cali Calibr brat atin ing g Amo Amoun untt wit with h[

10 press the [SETUP] key to save settings.

] and and [

] key keyss and and

Calibrating range is -0.20—+0.20% in an increment of 0.01%.

Make sure to re-write the amount on the sticker after

11 calibration.

4 Adjustment

4-10 SOFTLANDING ADJUSTMENT

Softlanding function is a system to land the tool smoothly to prevent pen bouncing. When the machine receives a command to move the pen down, it puts the pressure downwards and starts moving the tool DOWN. Then, it puts the pressure upward before putting the tool pressure and lands the tool smoothly. By using "Landing" in Service Mode, time being taken to put the pressure downwards (ATK) and upwards (BRK) can be adjusted.

[Pen Height]

Pen Up Pressure

Pen Down Pressure Pen Pressure

Bed ATK

BRK

[Time]

4

1

2

Check and make sure that the Tool Height and Tool Pressure are adjusted. It is not necessary to adjust SOFTLANDING if Tool Height and Tool Pressure are adjusted correctly. This adjustment should be carried out only when pen bouncing problem occurs or timing of the tool down is delayed.

Set the vinyl sheet on the machine and put the Blade Holder to the TOOL CARRIAGE.

4 Adjustment

3

4

4

5

6


Press [SETUP] key while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. And And sel selec ectt "La "Land ndin ing" g" with with [ ] and and [ ] key keyss and and pre press ss the the [ENTER] key.

S el el ec ect "C "Cu tt tt er er " w it it h [ ] an an d [ ] ke ke ys ys an an d p re res s t he he [ENTER] key. Press [TEST] key and then [ENTER] key to start the LANDING CUT TEST.

LANDING CUT TEST can be paused by pressing the [ENTER]. Then, press [MENU] key to move to the adjustment menu. [ENTER] key

[MENU] key

4 Adjustment

7

In case of pen bouncing problem, increase the "ATK" and decrease the "BRK" with [ ] and [ ] keys. Then, press the [ENTER] key for save settings.

8

In case the timing of the landing is delayed, decreased the "ATK" and decrease the "BRK" with [ ] and [ ] keys. Then, press the [ENTER] key to save settings.

9

Try LANDING CUT TEST again and check the result. In case of problem, re-set "ATK" and "BRK".

4

4 Adjustment

4-11 SEPARATING KNIFE ADJUSTMENT

1

4

2

3


Press [SETUP] key while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. And select "Knife" with [ ] and [ ] keys and press the [ENTER] key.

Enter the KNIFE TEST MODE by pressing the [TEST] key.

[ENTER] key

select "knock" [ENTER] key

4

Press [ENTER] key to carry out the KNIFE TEST. TOOL CARRIAGE will move to the left and SEPARATING KNIFE becomes DOWN.

[TEST] key

4 Adjustment

5

Move the SEPARATING KNIFE PLATE fully to the right with your hand and check and make sure that the clearance with the STOPPER is 0.5—1.0 mm.

STOPPER

SEPARATING KNIFE PLATE

0.5—1.0 mm

6

4

If the clearance measured at 4 is out of 0.5—1.0 mm, press [MENU] key and enter the KNIFE ADJUST MODE.

[MENU] key

7

8

In case the clearance is more than 1.0 mm, change the values to the minus with [ ] key. In case it is less than 0.5 mm, change the value to the plus with [ ] key. Then, press [ENTER] key to save the settings.

Re-check and make sure that the clearance is 0.5—1.0 mm by carrying out the KNIFE TEST MODE. If not, re-adjust the position. [TEST] key

[ENTER] key

KNIFE TEST

4 Adjustment

9

4

Press [ENTER] key to move the TOOL CARRIAGE to the right side. Make sure that SEPARATING KNIFE won't be in UP position during the movement. If it does, re-adjust the position.

5 Supplemental Information

5 Supplemental Information 5-1 OPERATIONAL SEQUENCE Power ON

WORK RAM CHECK

NG

[PAUSE] LED flashes.

OK

FIRMWARE CHECK

NG

NO FIRMWARE

Displayes Error Message.

OK

Read Data from EEROM.

NG

[SETUP] LED flashes.

5

OK Displayes model name.

Checks FRONT COVER.

OPENED

CLOSE THE COVER

Displayes Error Message.

CLOSED

Detects carriage limit.

OK Displays sheet selection.

Checks if media is set.

NG

Displays Error Message.

Sheet Set Error Set Sheet Again


Change Pinch Roller Position

OK

Checks pinch roller position.

NG

When selecting PIECE

OK

Checks media length.

Carriage moves to the origin.

Ready to cut.

NG


Sheet Set Error Set Sheet Again

5 Supplemental Information

5-2 SENSOR MAP

REAR PAPER SENSOR

CARRIAGE LIMIT SENSOR

It detects the rear edge of the media and also whether the media is set or not. When "ROLL" is selected, either one of the Front or Rear Paper Sensor detects whether the media is set or not.

It detects the CARRIAGE LIMIT.

5

PINCH ROLL SENSOR It detects the PINCH ROLLER POSITION.

COVER SWITCH It detects whether the FRONT COVER is open or close.

FRONT PAPER SENSOR It detects the front edge of the media and also whether the media is set or not. When "ROLL" is selected, either one of the Front or Rear Paper Sensor detects whether the media is set or not.

6 Trouble Shooting

6 Trouble Shooting 6-1 TROUBLESHOOTING PEN UP/DOWN ERROR

Is there cut-line or bad contact in CARRIAGE CABLE?

YES

Replace CARRAIGE CABLE.

MOTOR ERROR

YES

NO Adjust MOTOR BALANCE.

Is MOTOR BALANCE adjusted correctly?

NO

Is carraige solenoid OK?

NO

NO

Replace the CARRIAGE ASSEMBLY.

YES Is the FUSE blown up?

NO

YES

NO

YES Is there cut-line in solenoid wire?

Replace the CARRIAGE ASSEMBLY.

YES NO

YES Is the Solonoid wire connected correctly?

Connect the Solenoid wire.

Replace U7/U8 on POWER BOARD.

Is MOTOR CONTROLLER IC OK?

NO

YES

NO

Replace U31 on MAIN BOARD ASS'Y.

Is +15V regulator IC OK?

6

NO Replace U14 on POWER BOARD.

YES

YES

Is Tool Pressure adjusted correctly?

Replace U10/U11 on POWER BOARD.

Is MOTOR DRIVER IC OK?

NO

Is SOLENOID DRIVER IC OK?

Replace F2/F3 on POWER BOARD.

NO

NO Adjust Tool Pressure

Replace U15 on POWER BOARD.

Is -15V regulator IC OK?

YES NO Replace POWER BOARD.

Is POWER BOARD OK?

DISTORTED FIGURE/WAVY LINE

YES NO Is MOTOR OK?

Bearing inside Blade Holder rotates smoothly?

NO Replace the BLADE HOLDER.

YES

Holder part of the TOOL CARRIAGE is loose?

YES Fix the holder part of TOOL CARRIAGE.

NO YES Is TOOL CARRIAGE loose?

Fix the TOOL CARRIAGE.

NO NO Is WIRE TENSION loose?

Adjust WIRE TENSION

YES NO Is backlash adjusted correctly?

Adjust Backlash.

YES

Is X DRIVE GEAR broken?

YES

Replace the X DRIVE GEAR

Replace the MOTOR.

6 Trouble Shooting

CIRCLE DOESN'T MATCH

Are machine-offset & blade-offset matched?

NO

Set the offset.

STITCH CUT

YES

YES

NO

YES

Is the blade worn out?

Replace the blade.

Bearing inside the blade holder rotates smoothly?

Replace the blade holder.

YES Fix the Pen Holder.

Is there scratch on CUTTER PROTECTION?

YES Fix the TOOL CARRIAGE.

Is holder part of TOOL CARRIAGE loose?

NO

Adjust Tool Height.

Is TOOL CARRIAGE loose?

YES

Fix the Pen Holder.

YES

Fix the TOOL CARRIAGE.

NO

YES

NO

Adjust Tool Pressure.

Is Tool Height adjusted correctly?

NO

Adjust Tool Height.

YES

YES

Is backlash adjusted correctly?

Replace the CUTTER PROTECTION.

NO

NO


YES

NO

NO

Is Tool Height adjusted correctly?

Replace the TOOL CARRIAGE.

Does pen move up/down smoothly?

YES

Is holder part of TOOL CARRIAGE loose?

6

Replace the blade holder.

NO

NO

YES

Is TOOL CARRIAGE loose?

NO

YES

NO

Bearing inside the blade holder rotate smoothly?

Replace the blade.

Is the blade worn out?

NO Adjust backlash.


NO Adjust Tool Pressure.

YES

Is MAIN BOARD OK?

MEDIA SHIFTING

Is vinyl sheet set correctly?

NO

Set vinyl sheet correctly.

YES

NO Is GRIT ROLLER clean?

Clean the GRIT ROLLER.

YES YES Replace the PINCH ROLLER.

Is PINCH ROLLER worn out?

NO YES Is GRIT ROLLER loose?

Fix the GRIT ROLLER.

NO Replace the MAIN BOARD.

7 Supplement

7 Supplement Date:

7-1 MAINTENANCE CHECK LIST Model

.

.

Serial No.

CM-500 CM-400 CM-300

MECHANICAL PARTS Check Points Carriage Driving Part

Grit Driving Part

Bed/Guide Rail

Confirmation

1. Drive Gear

Dirty/Crack

2. Backlash

Looseness

1. Drive Gear

Cleaning

2. Backlash

Looseness

3. Grit Roller

Foreign substance

1. Pinch Roller

Rotation/Wear down

2. Cutter Protection

Dir ty/Sc ratch (Replacement depend on the scratch.)

Carriage

Cutter Pen

1. Carriage

Loosen

2. Cutter Holder

Loosen

1. Bearing

Rotation of the Bearing

CONSUMABLE PARTS

7

Description

Life

PAD, CUTTER CM-500

On demand

PAD, CUTTER CM-400

On demand

PAD, CUTTER CM-300

On demand

Confirmation

LUBRICATION Check Points Floil G-474C

Molycoeat EM-50L

Confirmation

X DRIVE GEAR

OK•Cleaning & Lubrication

Y DRIVE GEAR


Top part of GUIDE RAIL


Check Points

Confirmation

FUNCTION CHECK 1. FIRMWARE Version Upgrade FIRMWARE to the latest version. 2. Panel Key 3. Carriage & Grit Compensation 4. Cutting Test

• Wavy lines. • Distorted figure. • Pen Bouncing • Noise • Pen Pressure • Media Shifting • Qality of corners.

5. Connection check with Customer's PC.

7 Supplement

7-2 INSTALLATION CHECK SHEET Check Points Cleaning

Reference It must be recommended to use water or alcohol for cleaning the following parts. PLATEN, GRIT ROLLERS, PINCH ROLLERS, BLADE HOLDER CAP

Consumables

Explain the consumables and how to replace them. 1. Blade : On demand ** Life time (general guide) of the several types 2. Cutter Pad (Protection)

: On demand

of blade is mentioned in the user's manual.

7-3 SPECIFICATIONS Specifications

7

Mechanism ................... ....................... .. Media-movement method Driving method .................... ................. Digital control servo motor Maximum cutting area .................... ...... [CM-500] 1195 mm (W) x 24998 mm L) (47" x 984-1/2") [CM-400] 1000 mm (W) x 24998 mm (L) (39" x 984-1/2") [CM-300] 737 mm (W) x 24998 mm (L) (29" x 984-1/2") Acceptable media widths .................... .. [CM-500] Min.90 mm (3-1/2") Max.1372 mm (54") [CM-400] Min.90 mm (3-1/2") Max.1178 mm (46") [CM-300] Min.50 mm (2") Max.915 mm (36") (50–540 mm(2"–21"), 582–915 mm(23"–36")) Width of material that ...................... ..... [CM-500] 0–1270 mm(0"–50") can be cut off [CM-400] 0–1067 mm(0"–42") [CM-300] 0–812 mm(0"–32") Acceptable paper widths ...................... . [CM-500] Min.90 mm (3-1/2") Max.1372 mm (54") [CM-400] Min.90 mm (3-1/2") Max.1178 mm (46") [CM-300] Min.50 mm (2") Max.915 mm (36") (50–540 mm(2"–21"), 582–915 mm(23"–36")) Acceptable paper types ..................... ..... High-quality paper Tools ...................... ....................... ......... Cutters: Special cutter for CAMM-1 series Pens: Water-based fiber-tipped pens, and Tick water-based fiber-tipped pens (options) Max.cutting speed .................... ............. During cutting: 850 mm/sec. (in all directions) During tool-up: 1201 mm /sec. (in 45º direction) Cutting speed ..................... .................... 10–850 mm/sec. (in increments of 10 mm/sec.) Blade force .................... ...................... .. 20–350 gf (in increments of 10 gf) Mechanical resolution ...................... ..... 0.0125 mm/step (*0.000492"/step) Software resolution ...................... ......... 0.025 mm/step (0.000984"/step) Distance accuracy ..................... ............. Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394"), whichever is grater Repetition accuracy ....................... ........ 0.1 mm or less (excluding stretching/contraction of the material) Range for assured repetition accuracy(*) For material with a width exceeding 610 mm (24"): Length 4,000 mm (157-7/16") (CM-500/400 only) For material with a width 610 mm (24") or less: Length 8,000 mm (315-15/16") Interface ..................... ....................... ..... Parallel (Centronics compatible), Serial (RS-232C) Buffer size ............................................. 2 Mbyte Instruction system .................... ............. CAMM-GLIII (mode1, mode2) Switches ..................... ...................... ..... Power switch, Pen force slider Control switches ................... ................. MENU, ENTER, TEST, SETUP, PAUSE, SHEET CUT,

,

,

,

LED ................... ....................... ............. POWER LED, SETUP LED, PAUSE LED Display ....................... ...................... ..... Liquid crystal display unit: 16-character by 2 lines Power consumption ...................... ......... 1.0 A / 117 V 0.5 A / 220–230 V 0.5 A / 230–240 V Acoustic noise level .................... .......... Cutting mode: under 62 dB (A) Standby mode: under 40 dB (A) (According to ISO 7779) Dimensions .................... ....................... . Main unit: [CM-500] 1586 mm (W) x 286 mm (D) x 281 mm (H) (62-1/2" (W) x 11-5/16" (D) x 11-1/8" (H)) [CM-400] 1391 mm (W) x 286 mm (D) x 281 mm (H) (54-13/16" (W) x 11-5/16" (D) x 11-1/8" (H)) [CM-300] 1128 mm (W) x 286 mm (D) x 281 mm (H) (44-7/16" (W) x 11-5/16" (D) x 11-1/8" (H)) With stand: [CM-500] 1586 mm (W) x 756 mm (D) x 1142 mm (H) (62-1/2" (W) x 29-13/16" (D) x 44-15/16" (H)) [CM-400] 1391 mm (W) x 756 mm (D) x 1142 mm (H) (54-13/16" (W) x 29-13/16" (D) x 44-15/16" (H)) [CM-300] 1128 mm (W) x 756 mm (D) x 1142 mm (H) (44-7/16" (W) x 29-13/16" (D) x 44-15/16" (H)) Weight ................... ....................... ......... Main unit: [CM-500] 41 kg (90.4 lb.) [CM-400] 35 kg (77.2 lb.) [CM-300] 27 kg (59.5 lb.) With stand: [CM-500] 67.5 kg (148.8 lb.) [CM-400] 60 kg (132.3 lb.) [CM-300] 50 kg (110.2 lb.) Operating temperature ..................... ...... 5–40ºC (41–104ºF) Operating Humidity ..................... .......... 35–80% (non-condensing) Accessories .................... ....................... . [100V Only] • AC cord 100V 3P: 1 • Adapter plug (100V): 1 • MANUAL,USE JP CM-500/400/300: 1 [Others] • Power cord: 1 • Blade holder (XD-CH2): 1 • Blade (ZEC-U5025): 1 • Test-use water based fiber tipped pen: 1 • Test-use sheet: 1 • Test-use application tape: 1 • Tweezers: 1 • Replacement blade for separating knife: 1 • CAMM-1 DRIVER for Windows® 95 disk: 1 • MANUAL,USE EN CM-500/400/300

7 Supplement

() * The following conditions must be satisfied: - Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100 - Special stand (a roll material must be set at the rear and on the inner sheet hanger) - Side margins: 25 mm (1") or more for both the left and right margins - Front margin: 25 mm (1") or more (After loading the material, using the display menu to select “EDGE” as the material type automatically sets a front margin of - Use of the display menu’s “AREA” function to perform feed of the material length plus 0.2 m and set the material correctly - Cutting of the following data one time (1) (2) Side margins: 25 mm (1") or more

Movable pinch roller (left)

25 mm (1").)

The letters are cut in order starting with "R" After the last letter ("P") has been cut, the machine returns to the origin point and the outer border is cut

Front margin: 25 mm (1") or more Cutter protector Origin

Cut length Fills the hard clip

Y Side margins: Feed length X 25 mm (1") Sheets with a width exceeding 610 mm (24"): 4,000 mm (157-7/16") or more Sheets with a width of 610 mm (24") or less : 8,000 mm (315-15/16") Movable pinch roller (right) The origin is rotated 90 degrees ("AXIS" on the display menu is set to "90deg").

Interface Specifications [Parallel] Standard Input signals Output signals Level of input/output signals Transmission method

In compliance with the specifications of Centronics STROBE (1 BIT), DATA (8 BITS) BUSY (1 BIT), ACK (1 BIT) TTL level Asynchronous

[Serial] Standard Transmission method Transmission speed Parity check Data bits Stop bits Handshake

RS-232C specifications Asynchronous, duplex data transmission 2400, 4800, 9600, 19200 (selected using panel keys.) Odd, Even, or None (selected using panel keys. ) 7 or 8 bits (selected using panel keys.) 1 or 2 bits (selected using panel keys.) DTR or XON/XOFF (selected using panel keys.)

7

Roland CM_500_400_300

Recommend Documents