Piping

SB SmartBrains Engineers & Technologist

 Advanced Diploma Diploma course in

Process Plant Layout and Piping Design

SmartBrains Smart Brains Institute of Engineering Design & Research

COURSE OBJECTIVES:

COURSE OBJECTIVES: Process plants, such as refineries and petrochemical plants, are complex facilities consisting of equipment, piping systems, instruments, electrical systems, electronics, computers, and control systems. The design, engineering and construction of process plants involves a multidisciplinary team effort. Plant layout and design of piping systems constitutes a major part of the design and engineering effort. The goal is to design safe and dependable processing facilities in a cost effective manner. The fact is that there are very few formal training programs that focus on design and engineering of process plants and piping systems. Therefore, most of the required skills are acquired while on the job, reducing productivity and efficiency. The objective of this course is to provide the delegates the basic knowledge and skills in this discipline to facilitate faster learning curves while on the job. This course will cover the fundamental principles and concepts used in process plant layout and piping design. Upon completion of this course the delegates will have a clear understanding of the design and engineering principles used in plant layout and piping design.

WHAT YOU WILL LEARN: • Plant layout fundamentals and work flow procedures • Terminology and symbols used in plant layout • Plot plans, elevations and 3-D models • Fundamental principles of chemical process technology • Process flow diagrams (PFDs) • Equipment used in process plants • Instrument symbols and abbreviations • Piping and instrumentation diagrams (P&IDs) • Piping design and engineering principles • Terminology, symbols and abbreviations used in piping design • Piping materials • Piping specifications and piping codes • Components of piping systems - fittings, flanges and valves • Piping isometrics and bill of materials

SCOPE OF PIPING ENGINEERING: Process & Petroleum Industry Chemical Process Industry Petrochemical Industry Pharmaceutical Industry Power Plant Long Distance LNG/LPG/CNG Piping System Irrigation Project Project & Construction Companies  A Piping Engineer plays an important role from start of a project concept ,assignment of contracts for  design,detailing,erection to commissioning in all sector of process, power, chemical, petrochemical and all related industries. With increasing emphasis on process industry ,power,transportation of  petroleum products, natural gas, corrosive & hazardous chemicals through undergoing and long distance pipelines, the requirement of skilled Piping Engineers increasing day by day.

 Advanced PG Diploma in

Process Plant Layout and Piping Design COURSE STRUCTURE Module - I Introduction to Process Plant Layout and Piping Design • Plant layout fundamentals • Procedures and workflow • Physical quantities and units

Introduction to Chemical Processing Methods • Unit operations and unit processes • Process flow diagrams (PFDs) • Piping & Instrument Diagrams (P&IDs) • Typical equipment specifications

Fundamentals of Pipe and Pipe Fittings • Pipe dimensions and pipe representation • Use of pipe data tables • Pipe joining methods • Pipe fittings - Elbows - Tees - Reducers - End caps • Fitting dimensions and tables

Piping System Components • Basics of flanges - Flange ratings and flange types • Flange data tables and their use • Different types of valves and their  applications • Valve data tables • Piping restraints - Supports, anchors and guides

Piping Materials and Material Specifications • Material properties • Classification of materials • Material specifications (ASTM) • Common piping materials • Piping specifications • Material selection • Material testing, inspection and QA

ASME/ASNI Codes & Standards • Introduction to B31.3 process piping codes • ASME standards for Common Piping Elements. • Piping specifications • Material selection

Pipe Hydraulics & Sizing • Flow rate, velocity, pipe sizing calculations • Reynolds number- laminar/turbulent flow • Darcy weisbach & hazen William equations • pressure drop calculations, NPSH calculations

Plant Layout and Plot Plans • Plant layout specifications • Codes and safety considerations • Development of plot plans • Plot plan use by disciplines • Sample plot plans and equipment arrangement drawings • Layout case studies

Equipments Used in Process Plants • Process equipment - Reactors - Towers - Exchangers - Furnaces - Vessels - columns • Mechanical equipment - Pumps -Compressors - storage tanks • Equipment foundations and supports • Equipment data sheets • Equipment sketches • Equipment drawings • Equipment nozzle specifications • Equipment foundation drawings

Plant Layout and Piping Layout • Equipment lists • Piping line lists • Piping Plan Development • Preparing Piping Layout Drawings by placing instruments, valves etc • Rack Piping • Pipe Rack Spacing, Drawing pipe in the rack etc • Drum Piping, Pump Piping • Compressor Piping, Heat Exchanger Piping • Column Piping

Piping Isometrics • Definition • Piping Isometrics Drawings • Isometric Dimensions, Notes & Callouts • Isometric Offsets • Print Reading Exercises • Exercises on creation of Isometrics from Piping plans and Sections Pipe Supports • Classification of Supports • Anchors,Pipe Guides,Limit Stops,Pipe Shoe • Dummy Leg / Trunion • Field Support / Base Support • Rigid Hangers Rod & Clevis, Trapeze. • Flexible Hangers Variable & Constant • Pipe Rack Design Types, Height & Width Calculations, • Pipe Arrangements INSULATION & HEAT TRACING • Insulation • Preparing an Insulation Specification •Data required to prepare Insulation Specification • Heat Tracing

Module - II

Plant Design Management System (PDMS) • PDMS overview • Various Modules Equipment Modeling • Creating Equipment by using primitives • Creating Equipments by using PDMS standards catalogue. • Creating Obstructions • Manipulation of primitives & equipments • Nozzles placements & manipulations • Understanding parameters & attributes • DB Utility Pipe Design • Pipe & Branch creations • Pipe Routing & Slope piping • Manipulating Piping components & Assemblies • Checking Data consistency • Checking & rectifying classes. • Locating Supports & deciding Supports span • Generating text reports like Line & Supports Lists Draft • Preparing Layouts by using Draft modules • Creating Views • Amotion & Dimensioning ISO Draft • Extracting Isometrics • Preparing Isometrics for Fabrication & Erection

Module - III

Piping Stress Analysis Introduction to Pipe Stress Analysis • Need for stress analysis. • Consequences of overstress. • Physical Quantities and Units used in pipe stress analysis. Principal Stresses and Failure Theories • Longitudinal, Circumferential and Radial Stresses. • Principal Axes and Principal Stresses. • Failure Theories: - Maximum Principal Stress Failure Theory. - Maximum Shear Stress Failure Theory. Design Pressure, Design Temperature and Allowable Stress • Definition of Design Pressure and Design Temperature. • Basis for Allowable Stress. • Allowable Stresses at “hot” and “cold” conditions, that is, Sh and Sc. • Code Tables for Allowable Stresses.

Loads on Piping Systems • Primary and Secondary Loads. • Self – Limiting and Non-Self – Limiting Characteristics of Loads. • Sustained and Occasional Loads. • Static and Dynamic Loads. • Bending Stresses in Pipes. • Longitudinal Stress and Torsional Stress. • Code Criteria for Design. Thermal Stresses in Piping Systems

• Thermal Expansion / Contraction of Materials. • Stresses Due to Thermal Expansion / Contraction. • Thermal Fatigue and Cyclic Stress Reduction Factor. • Design Criteria for Thermal Stresses: - Stress Intensification Factors (SIFs). - Allowable Stress Range for Thermal Expansion. - Calculation of Expansion Stress Range

Course Details: Eligibility: B.E./B.Tech. Mechanical, Chemical, Petrochemical, Petroleum, Production Engineering Course Duration: 6 Months Full Time Timing: Wednesday To Sunday ( 10 AM to 3 PM) Course Fees: Rs. 55,000/ - (Rs. Fifty five thousand only) including all taxes Mode of payment: Rs 15,000 as registration fees at the time of admission by Demand draft, in favour of “Smartbrains Engineers & Technologist Pvt. Ltd” payable at Ghaziabad. The due payment has to be cleared by course commencement date.

Training Features: ?  Intensive training with extensive practical which will make person more perfect and very comfortable with industry. ? Expert faculties with 30+ years of experience which help the participants to get real industry tips and feedback Practical oriented Training program. ? Live Engineering Project. ? Excellent training material, case studies materials. ? 100 % Placement assistance to all students. ? accommodation is available for the trainees

Placement Support: We SmartBrainsConsultantsare also a leading Manpower Consultancy and we are catering to Oil & Gas, Petrochemicals, Refineries, Process, Power, Energy, Infrastructure, Construction Engineering, Cement, Metals etc SmartBrains Consultants provides career Counseling and guidance, to all our students/tr ainee to identify their career path for achieving success in life. Some Major Clients of Smartbrains: ? Samsung Engineering ? Valdel Engineers & Constructors Pvt. Ltd ? Cinda Engineers & Constructors Pvt. Ltd. ? Indian Oil Tanking Design & Engineering ? Lurgi India Ltd. ? Larsen & Toubro Ltd ? Doosan Babcock Engineering & Services ? ISJEC John Thompson ? Saipem Triune Engineering ? Polyplex Corporation (Hydro Power) ? UDHI India Pvt Ltd ? PL Engineering ? Tractebel Engineers & Constructors ? Worley Parsons Oman Engineering L.L.C ? Satnam Engineering ? Lahmeyer International ? WVG Engineers Consultants ? Asmetech Engineering

? Naftogaz India Pvt. Ltd. ? Nuberg Engineering ? Unitech Machines ? Technofab Engineering Ltd ? Enereff Engineers Pvt. Ltd. ? Driplex Water Engineering Ltd. ? Degremont ? Multitex Filteration ? MultiMax Engineers ? Advance Group of Companies ? Energo Group ? Desein Indure ? Quanta Process Solution Pvt. Ltd. ? A2Z Maintainence ? Global Economic Advantage ? Green Leaf Engineering Ltd. ? Dimension Engineering Consultants Pvt. Ltd.

 Admission Procedure: Submit Dully filled Admission Form, along with Registration Fee DD. To, SmartBrains Engineers & Technologist Pvt. Ltd. 12 - A, Ahinsa Khand - II Indirapuram, Ghaziabad-201010 Email : [email protected] Phone +91-120-4104991/94/95

Declaration: - This training program is on AUTONOMOUS basis conducted by SmartBrains. - SmartBrains has right to expel any student at any time for misbehavior, poor attendance without refunding the fees.

- Certification will be issued only after completion of course, submission of all assignments and passing all the examinations.

- SmartBrains has its own rules and regulations about conducting examinations Required andDocuments assessment of examinations

For further information and admission, please contact SmartBrains Engineers & Technologist Pvt. Ltd. 12-A , Ahinsa Khand II Indirapuram, Ghaziabad 201010 Off : +91 120 4104994 Cell :+91 9891108700 Email : [email protected], [email protected] Website : www.smartbrains.in, www.pipingtraining.in