Perkins 1104c

RJ7053 I

1I04C-44TA

2006110/04

ER EN C

E

RJ70531

O N

LY

161182

EF

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts

R

Subject to any ·existing rights of third parties. the information given in this document is the property of Perkins Engines Limited and should not be copied. in whole or part. without the prior written consent of the Company.

Contents Introduction

Pg.4

2.

How To Use Your Parts Book

Pg.4

3.

Engine Breakdown

4.

Symbol Descriptions

5.

Parts Lists & Illustrations

6.

Parts Index

LY

1.

Pg. 5

Pg. 9

O N

Pg.ll

R

EF

ER EN C

E

Pg. 134

I Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine

LY

Always quote your build list and engine serial number when contacting your Perkins outlet.

I How to use your Parts Book

Front Page

O N

This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it ~asy to find the parts you require.

This lists your build list number and the date of publication of this book

E

Symbol Descriptions Provides a quick reference guide to the symbols used within the book.

ER EN C

Engine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual.

EF

Parts Index

R

Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.

Eng;n' Ureakdown

Page

Section

Page

11

Pick-Up Sensor AFHR4291

37

Cylinder Block & Liners ACHROO47

13

Pick-Up Sensor AFHR4291

Crankshaft, Main & Big End Bearings ACHROO47

15

Boost Control Pipe AFHR4291

Pistons & Rings ACHROO47

17

Fuel Leak-Off Pipe AFHR4291

43

Connecting Rods ACHROO47

19

Fan Drive FBHR0895

45

Rear End Oil Seal ACHROO47

21

Sump GBHR2758

47

Cylinder Head Assembly ACHROO47

23

Dipstick & Filler Tube GBHR2758

49

Rocker Shaft Assembly ACHROO47

25

Oil Strainer GBHR2758

51

Timing Gear & Camshaft ACHROO47

27

Cylinder Head Cover HBHR2744

53

Fuel Injection Pump AFHR4291

29

Cylinder Head Cover HBHR2744

55

High Pressure Fuel Pipes AFHR4291

31

Breather HBHR2744

57

Atomisers AFHR4291

33

Blanking Plates HBHR2744

59

Throttle & Stop Controls AFHR4291

35

Oil Cooler JBHR2349

61

R

EF

ER EN C

E

O N

Short Engine ACE40004

LY

Section

I

39

41

Page 5

Section

Page

Section

Page

63

Blanking Plugs QDHR1380

89

Blanking Plates JBHR2349

65

Lubricating Oil Pump & Delivery Housing RBHR0029

91

Oil Filter JDHR0023

67 Turbocharger SBHR1548

93

Front End Drive Input KBHR0535

69

Water Pump LBHR2253

71

Water Pump LBHR2253

73

O N

Leak-Off Pipes SBHR1548

97

E

95

Water Outlet Housing LDHR0702

79

Timing Case QCHR0024

81

EF

77

R

Timing Case QCHR0024

Pipework & Connections SBHR1548

99

Exhaust Manifold SBHRI548

101

Air Charge Cooler TBHR0980

103


105


107

Pipework & Connections TBHR0980

109

Lift Pump VBHR2178

111

75

Water Outlet Housing LDHR0702

83

Timing Cover QCHR0024

85

Blanking Plates Q DHR1380

87

Page 6

Feed Pipes SBHR1548

ER EN C

Pipes LBHR2253

LY

Oil Filter JBHR2349

Engine Breakdown

113

Injection Pump to Filter Pipe VBHR2178

115

Heater Plugs WDHR0345

117

Engine Lifting Eyes XBHR0458

119

Engine Mounts ZCHR1175

121

Lubricating Oil Pressure Switch/Gauge ZJHR0547

123

Lubricating Oil Pressure Switch/Gauge ZJHR0547

125

Temperature Gauge & Sender ZLHR0360

127

Miscellaneous & Auxiliaries ZZHRI012

129

Top Service Kit SACR0350

131

Bottom Service Kit SGBR0381

133

R

EF

ER EN C

E

Filter to Injection Pump Pipe VBHR2178

LY

Page

O N

Section

I

Page 7

R

EF

ER EN C

E

O N

LY

Engine Breakdown

Page 8

Symbols and Notes Symbol

Description From Engine Number

--+1

Upto Engine Number Repairs and Replaces

LY

See Appropriate Section - Reference Number Alternative Order

O N

Remanufactured Part New for Old Part Number of Teeth ~

T

Thickness

Top

ER EN C

Left Hand

E

Bottom

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

R

EF

See History Section

Page 9

Plate A

Short Engine

R

EF

ER EN C

E

O N

LY

ACE40004

Page 10

Short Engine

Plate A

I Item I 2

I Part No.

I References

RG40004 -ZZ50311

...•

ACE40004

J

Qty.

INotes

I Description

I

SHORT ENGINE

I

CYLINDER BLOCK KIT

I 4

CRANKSHAFT KIT CONRODKIT

-ZZ90222

-

5 6

-4115P015

4

PISTON AND RING KIT

-2418F704

I

SEAL - REOS HOUSING

7

-3211C002

10

METRIC BOLT

CD CD

Service Options

LY

3 4

ZZ90222P

I

CRANKSHAFT KIT - EXCHANGE

4115C311 4115C312

4 4

CON ROD ASSEMBLY CON ROD ASSEMBLY

GRADEF

4 4

4115C3 \3 4115C314

4 4

GRADE H GRADEJ

4 4

4115C315 4115C316 4115POl6

4 4 4

CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD ASSEMBLY

4115P017

~

T

~

T

Footnotes

(A)

ER EN C

I SERVICE BY COMPLETE ENGINE

4

GRADE K GRADEL (A)

R

EF

(A)

(+)0.50MM (+)1.00MM

CON ROD ASSEMBLY PISTON AND RING KIT PISTON AND RING KIT

GRADEG

E

5 5

O N

3 4 4

Page II

k & Liners Cylinder Bloc

~_~_ _ _ _ _ __

LY

ACHR0047

O N

10

.fS\

ER EN C

E

~

R

EF

'y

Page 12

6 5 4

I

8-~

3

Cylinder Block & Liners

Plate A

I Part No.

ZZ50311 f-

3 4

IIIff-33142111

5 6 7

I References

I Qty. I Description

W.

a.

I

~

ZZ50311

=

ZZ50311

I I

~

ZZ50311

2

~

ZZ50311 ZZ50311

I I

~

8

1-32166329

10

1-31120071 1-3241AOl2

I

II 12 13 14

1-3241AOII 1-0650588 f-065071O f-3212P008

15 16

f-3244A009 f-32141316

17 18

1-2485AI08 1-3212V006

19 20

1-2113A003 1-2314FOOI

21

1-3623A009

BEARING CAP BEARING CAP BEARING CAP BEARING CAP

I 2 I I I 2 2 I

THIMBLE SCREW

CAMSHAFT BUSH PLUG PLUG PLUG PLUG

PLUG DOWEL PLUG

PLUG

f-3688A039 ,-2314H033

I 4

GASKET - OIL FILTER HEAD SCREW

ZZ50311 L2113AOOI

I 4

CYLINDER BLOCK ASSEMBLY

a.

E I

PLUG PISTON COOLING JET SCREW BLANKING PLATE

m.

I 4 4

ER EN C

22 23

CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK

10

9 10

I Notes

LY

I 2

I

O N

Item

ACI-IR0047

History a. I

PISTON COOLING JET

R

EF

19

Page 13

Plate A

Crankshaft, Main & BOIg End Bearings

PPL026421

ACHR0047

R

EF

ER EN C

E

O N

5

LY

.0

Page 14

Plate A

Crankshaft, Main & Big End Bearings

I

.:) PPL026421

Item

I Part No.

IReferences

I

ZZ90222

r·...

5 6 7 8

CRANKSHAFT KIT

ZZ90222

I

CRANKSHAFT MAIN BEARING KIT

a.

I I 2

a.

-

~

-U5MBOOI8

0 ffil. 0 0

-31137561 -0500012

BIG END BEARING KIT THRUST WASHER

2 I

THRUST WASHER

WOODRUFF KEY CRANKSHAFT GEAR

I

3117C221

I

3 5 6

ZZ90222P U5MBOOl8A

I .L

(+)0.010"

U5MBOOl8B U5MBOOl8C

.L

(+)0.020" (+) 0.030"

31137312 31137322

.L

'T' 'T'

.L

'T'

'T'

.L

'T'

(+)0.007" (+)0.007"

I I I 2 2

O N

Service Options

3 3

Notes

I

ml.

-U5ME0026 -31137551

I

IQty. I Description

LY

2 3 4

ACHR0047

CRANKSHAFT KIT - EXCHANGE MAIN BEARING KIT - O/S MAIN BEARING KIT - O/S

MAIN BEARING KIT - O/S THRUST WASHER THRUST WASHER

a. ZZ90222 LU5MEOOl3

-.0...

I I

CRANKSHAFT KIT BIG END BEARING KIT

R

EF

ER EN C

I 4

E

History

Page 15

Pistons & Rings

Plate A

ACHR0047

EF

ER EN C

E

5

O N

LY

I

R

4

Page 16

Pistons & Rings

Plate A

I I 4115POl5 2 3 4 UPRKOOO2 5 Service Options

I References


0 ...,

4 I I 2 I

PISTON AND RING KIT PISTON PISTON PIN CIRCLIP PISTON RING KIT

4 4

PISTON AND RING KIT PISTON AND RING KIT

4115POl5 => 4115POl5

E2721332

I I

4115POl6 4115POl7

.L

T

.L

T

Footnotes

I SERVICE BY COMPLETE ENGINE

(A) (A)

R

EF

ER EN C

E

(A)

(+)O.50MM (+)1.00MM

I Notes

LY

I Part No.

O N

Item

ACHR0047

Page 17

Connecting Rods

ACHR0047

R

EF

ER EN C

E

O N

LY

=====-______JL

Page 18

Plate A

Connecting Rods

ACHROO47

I I 2 3 t3112AOO5 4 3212VOO3 Service Options


0 =

4 I

SERVICE OPTION

I Notes

2

CONRODKIT CON ROD SMALL END BUSH CON ROD BOLT

4 4 4 4 4 4

CON CON CON CON CON CON

ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY

GRADE F GRADEG GRADE H GRADEJ GRADE K GRADEL

R

EF

ER EN C

E

4115C311 4115C312 4115C3 \3 4115C314 4115C315 4115C316

I References

LY

I Part No.

O N

Item

Page 19

Rear End Oil Seal

Plate A

R

EF

ER EN C

E

O N

LY

ACHR0047

Page 20

Rear End Oil Seal

Plate A

I

I Part No.

2

2418F704 3211C002

.1 References

J


Notes

I

SEAL - REOS \-lOUSING

10

METRIC BOLT

R

EF

ER EN C

E

O N

LY

Item

ACHR0047

Page 21

Cylinder Head t \ ssembly

ACHR0047

25

LY

~19

~20

13~

11-8

24

I

8/16 ~17

Lt, .--{j

12~

I

-I

ER EN C

E

0

r'

O N

,.~21 14~ ~18

3

R

EF

6~

Page 22

23

@-7

Plate A

Cylinder Head Assembly

ACHROO47

I Item

IPart No.

IReferences

I

Qty.

I Description CYLINDER HEAD KIT CYLINDER HEAD ASSEMBLY

ZZ80268

=-

2

3 4

-3313E021

5 6

~

I Notes

ZZ80269 ZZ80268

CYLINDER HEAD VALVE GUIDE

-3313E021 -3314A151

4 4

VALVE GUIDE VALVE SEAT INSERT

7

-3314A161

8

-32416117

4 2

PLUG PLUG INTAKE VALVE

-0650588 f-3142H071

4 4

II 12 13

r--2418M519 f-3174A016 r--3342AOII

4

14 15

r--3142W004 r--3142A151

8 4

16 17

f-2418M517 f-3174A016

4 4

18 19

f-3342AOII f-3142W004

4

20 21

f-3278A006 r--2415H003

25

VALVE STEM SEAL VALVE SPRING CAP

(A)

VALVE COLLET EXHAUST VALVE

SEAL - VALVE STEM VALVE SPRING

(B)

CAP VALVE COLLET

E 8

ER EN C

22 23 24

4 4

VALVE SEAT INSERT

O N

9 10

LY

4

'-2431154

3681E051 3218AOII

7

3218AOl2

3

PLUG SEAL-SENSOR

PLUG GASKET - CYLINDER HEAD CYLINDER HEAD BOLT CYLINDER HEAD BOLT

l'OO'"ot~ I

GREEN

R

EF

(A)

Page 23

Plate A

Rocker Shaft Assembly

ACHR0047

R

EF

ER EN C

E

O N

LY

I

Page 24

Plate A

Rocker Shaft Assembly

ACHROO47

I

I Part No.

I References

I Qty. I Description ROCKER SHAFT ASSEMBLY

4115R612 2

-4115R703

4 5

ROCKER SHAFT ASSY - MINOR ~

3

4115R703

[2485A104 -4115R314

ROCKER ARM SHAFT 2

PLUG

4

ROCKER ARM ASSEMBLY

6

~

4115R314

ROCKER ARM

7

~

4115R314

PAD

9

EOS76052

NUT SCREW

32114145

10

-3174A015

3

11

-4115R315

4

12

~

4115R315

13

~

4115R315

14 15 16

I

ROCKER SHAFT SPRING

O N

8

I Notes

LY

Item

ROCKER ARM ASSEMBLY ROCKER ARM PAD

E0576052

NUT

SCREW

32114145 -2722A022

2

CIRCLIP

17

~2134A502

2

18

,-2316A901

I

SCREW

19

,-2316A902

3

SCREW

R

EF

ER EN C

E

WASHER

Page 25

1"· Immg Gear & C amshaft

Plate A

R

EF

ER EN C

E

O N

LY

ACHR0047

Page 26

Timing Gear & Camshaft

Plate A

I Item

I

Part No.

I References

ACHR0047


I Notes

I

CAMSHAFT

3142U031

8

TAPPET

3

31434307

8

4

0500012

PUSH ROD WOODRUFF KEY

R

EF

ER EN C

E

O N

LY

31410222 2

Page 27

Fuel InJ· eel"IOn Pump

O N

LY

AFHR4291

R

EF

ER EN C

E

12

Page 28

'~

~)))® \

14 13

Fuel Injection Pump

Plate A

I

I References

I

2644H042

I!l !31

b.

~

2644H042

2

rr-26420318

3 4

r-26420469

5

r-3161C012 r-2318A108 ,-KI34AFOI

6 7

a.

I Qty. I Description I

I Notes

FUEL INJECTION PUMP

I

FUEL INJECTION PUMP

I I

SEAL - 0 RING SOLENOID ADAPTOR

I I

NUT WASHER

I

8

3 I17L26 I

1

9 \0 II

24110008 2314H004 3641A007

3 3 I

12 13

2314H003 23 I 8A603

I 1

14

2314J002

I

History

LY

I Part No.

FUEL INJECTION PUMP GEAR WASHER SCREW

O N

Item

AFHR4291

BRACKET SCREW

NUT SCREW

a. 2644H016

1

2644H009

1

FUEL INJECTION PUMP

1

FUEL INJECTION PUMP

R

EF

ER EN C

E

1

b.

Page 29

High Pressure Fuel Pipes

Plate A

I

AFHR4291

R

EF

ER EN C

E

O N

LY

4

Page 30

High Pressure Fuel Pipes

Plate A

I

IPart No.

I References

I 2 3 4 5 6 7

3525AIOI 3525AI02 3525AI03 3525A \04 2481YOII 2481Y012 2646E019

W. W. W.

m. W.

a. a. a. a. a.

I Qty. I Description I I I I I I I

PIPE - FUEL PIPE - FUEL PIPE - FUEL PIPE - FUEL CLIP CLIP CLIP

IN] IN] INJ INJ

I I 1 I 1

PIPE - FUEL PIPE - FUEL PIPE - FUEL PIPE - FUEL CLIP

IN] NO I CYL IN] NO 2 CYL IN] NO 3 CYL IN] NO 4 CYL

History

R

EF

ER EN C

E

3525A061 3525A062 3525A063 3525A064 2646E017

NO I CYL NO 2 CYL NO 3 CYL NO 4 CYL

O N

a.

1 2 3 4 5

I Notes

LY

Item

AFHR4291

Page 31

Plate A

Atomisers

R

EF

ER EN C

E

O N

LY

AFHR4291

Page 32

Atomisers

Plate A

I

I Part No.

I 2 3 4 5 6

2645K012

7

2314W009

I References ~

2645K012

ml. mt mt

a. b. b.

E'626460064 4SK612 L3IIFF02 3751A241


I Notes

4 I I I I 4

INJECTOR INJECTOR NOZZLE HOLDER INJECTOR NOZZLE SEAL - INJECTOR INJECTOR WASHER INJECTOR CLAMP

4

SCREW

a. 6

3751A231

4

6 7

3274A004 2314W008

4 4

INJECTOR CLAMP

INJECTOR CLAMP SCREW

R

EF

ER EN C

E

b.

O N

History

LY

Item

AFHR4291

Page 33

Throttle & Stop C on t rols

Plate A

R

EF

ER EN C

E

O N

LY

AFHR4291

Page 34

Throttle & Stop Controls

Plate A

I Item

I Part No.

I References

I 2 3 4

3653A017 2314HOO2 24810558 24810456

W.

a.

AFHR4291


BRACKET SCREW CLIP CLIP

I

ml.

a.

I I

LY

History a. 3651AOl6 24810556

SUPPORT BRACKET CLIP

I I

R

EF

ER EN C

E

O N

I 4

I Notes

Page 35

Pick-Up Sensor

Plate A

R

EF

ER EN C

E

O N

LY

AFHR4291

Page 36

2

Pick-Up Sensor

Plate A

I Item

I Part No.

2

2848A127 3161COl7

IReferences m.

AFHR4291


I Notes

WATER TEMPERATURE SENSOR CABLE

b.

History

a.

2848AI23

WATER TEMPERATURE SWITCH

3278A006

R

EF

ER EN C

E

O N

b.

LY

2415H003

PLUG SEAL - 0 RING PLUG SEAL-SENSOR

3278A005 2415HOOI

Page 37

Plate B

Pick-Up Se nsor

R

EF

ER EN C

E

O N

LY

AFHR4291

Page 38

Pick-Up Sensor

Plate B

I Part No.

AFHR4291

References

Description

Notes

PLUG

R

EF

ER EN C

E

O N

LY

2485AI09

Page 39

- - - - - - - - IPlateA Boos t Control Pipe

R

EF

ER EN C

~

8

E

O N

LY

- - - - - - i:AF.HHIR4291

Page 40

Boost Control Pipe

Plate A

I

I Part No. 4121A063

2 3 4

t3353D004

mt

a.

~

4121A063

PIPE - BOOST PIPE - BOOST UNION NUT OLIVE UNION NUT OLIVE CLIP

33811112

5

0206002

6

0576111 0566002 K138AF02

I Notes

O N

7 8

IQty. IDescription

I References

LY

Item

AFHR4291

R

EF

ER EN C

E

PIPE - BOOST

Page 41

Fuel Leak-Off Pipe

Plate A

AFHR4291

R

EF

ER EN C

E

O N

LY

I

Page 42

Plate A

Fuel Leak-Off Pipe

AFHR4291

I Part No.

2646F501 2646E501

Notes

Description

HOSE

3

CAP

R

EF

ER EN C

E

O N

LY

2

References

Page 43

Fan Drive

Plate A

FBHR0895

R

EF

ER EN C

E

O N

LY

I

Page 44

Fan Drive

Plate A

I

FBHR0895

I Part No. 4113K005

I

2

2314J005

4

3

3115CI13

FAN DRIVE HOUSING SCREW FAN DRIVE PULLEY

R

EF

ER EN C

E

O N

LY

I References

INotes


Item

Page 45

Plate A

Sump

R

EF

ER EN C

E

O N

LY

GBHR2758

Page 46

Plate A

Sump

Item

I

Part No.

I

References

I I

GBHR2758

Qty.

I

I Notes

Description

3717E241

SUMP

2

3681K037

GASKET - SUMP

3

3627P041

4

23110039

SCREW

5

3211POl]

2

STUD

6

2318A603

2

NUT

7

32186405

2

PLUG

8

2415715

2

SEAL - 0 RING

9

2431154

I

10

2431154 2431AOl6

I

2314H023

2

I]

2314H759

14

2314HOl5

4

15

2314H003

8

rnI.

a.

4

SCREW

SCREW

SCREW

4

SCREW

R

EF

ER EN C

2] 14H020

PLUG

SCREW

E

IHi"",

O N

II

12

'°1]

PLUG PLUG

LY

BRIDGE PIECE 2

Page 47

Dipstick & Filler Tube

Plate A

R

EF

ER EN C

E

4

\

LY

(

GBHR2758

O N

I

Page 48

)

Dipstick & Filler Tube

Plate A

I

I Part No.


I References

3577A 125 2 3

[33530005

==-

I Notes

TUBE ASSEMBLY TUBE

3577A125 3577AI25

NUT

3178C088

DIPSTICK

5

33812116

OLIVE

R

EF

ER EN C

E

O N

4

LY

Item

GBI-IR2758

Page 49

Oil Strainer

Plate A

GBHR2758

E

O N

LY

I

1

R

EF

ER EN C

/

Page 50

Oil Strainer

Plate A

I I Part No.

I

3765AIOI

2 3

36832 \37 2314H006

I References

I Qty.

1

1

Description

Notes

OIL SUCTION STRAINER GASKET SCREW

2

R

EF

ER EN C

E

O N

LY

Item

GBHR2758

Page 51

---------

Plate A

Cylinder Hea d Cover

-------1-

o

R

EF

ER EN C

E

O N

10

===------

LY

-----

HHBBI-HR2744

Page 52

Cylinder Head Cover

Plate A

I

I 2

I Part No. 4142X312

-

I References


ml.

a.

I

e>

4142X312

I I

CYL HEAD COVER ASSY CYLINDER HEAD COVER

3

-3681A055

4

-2161AOII

5

-3174A017

10 I

6 7

-3788A002

I

-3789AOOI -3615A009

I

9 \0 II 12 13

-4142X099

I e>

[2415AI3I

4142X099

I I

History a. 4 I 42X292

I

SCREW CAP

OIL FILLER CAP

OIL FILLER CAP SEAL -0 RING

CYL HEAD COVER ASSY

R

EF

ER EN C

E

I

SPRING CAP DIAPHRAGM COVER PLATE

I 4 I

-2151AOOI -3788A003

GASKET - CYL. HEAD COVER SCREW

O N

8

I Notes

LY

Item

HBHR2744

Page 53

Cylinder I-lead Cover

Plate B

HBHR2744

R

EF

ER EN C

E

O N

LY

I

Page 54

Plate B

Cylinder Head Cover

HBHR2744

I Part No.

Notes

Description

3788NOO3

I

COVER

2314FOO3

3

SCREW

R

EF

ER EN C

E

O N

LY

2

References

Page 55

Plate A

Breather

R

EF

ER EN C

E

2

O N

~5

Page 56

LY

HBHR2744

4

Breather

Plate A

I 4 J34K022

t2415A068 2415H701 2314F005 33872632 3175P003 2481877 36241123

I References


W.

a.

~

4134K022

I I I I 2 I I I I

m a.

History a. 4134KOl5 C3688A038 2161AOII

I I 2

PIPE - BREATHER BREATHER PIPE SEAL - 0 RING SEAL- 0 RING SCREW HOSE SPRING HOSE CLIP SUPPORT BRACKET

PIPE - BREATHER GASKET - BREATHER SCREW

R

EF

ER EN C

E

I 4

I Notes

LY

I 2 3 4 5 6 7 8 9

I Part No.

O N

Item

HBHR2744

Page 57

Blanking Plates

Plate A

R

EF

ER EN C

E

O N

LY

HBHR2744

Page 58

Blanking Plates

Plate'\

I Part No.

HBHR2744

References

Description

Notes

PLUG

R

EF

ER EN C

E

O N

LY

2485AI24

Page 59

Oil Cooler

eo PPL026084

LY

JBHR2349

ER EN C

E

O N

2

3

~

~

R

EF

8

Page 60

)

I~ I

9

I

Oil Cooler

Item

I

PPL026084

I Part No.

I 2 3 4 5 6 7 8

4134W021 1-2486A217 1-3685A025

9

~2314H006

I Qty. I Description OIL COOLER OIL COOLER GASKET - OIL COOLER HOUSING GASKET - OIL COOLER SCREW SCREW SCREW SCREW

2 ~

I Notes

4134W021 3 8 2 4

R

EF

ER EN C

E

O N

rr-3685A033 1-2314KI61 1-2314H004 1-23110060

I References

JBHR2349

LY

.::>

Plate A

Page 61

Oil Filter

PJateA

O N

2

R

EF

ER EN C

E

/

JJEBIHHR2349

LY

--------T

Page 62

Oil Filter

Plate A

I Item

I Part No.

2

3773A061 3688A039 23141-1034 3278A007

5

24151-1009


I Notes

OIL FILTER HEAD GASKET - OIL FILTER HEAD SCREW PLUG SEAL - ORING

4 I

R

EF

ER EN C

E

O N

LY

3 4

I References

JBHR2349

Page 63

Blanking Plates

Plate A

R

EF

ER EN C

E

)

O N

LY

JBHR2349

Page 64

Blanking Plates

Plate A

I

I Part No.

I 2

3753A071 3688A041

3

2314H034

I References

INotes

I Qty. I Description BLANKING COVER GASKET - OIL FILTER I-lEAD SCREW

4

R

EF

ER EN C

E

O N

LY

Item

JBHR2349

Page 65

Plate A

Oil Filter

R

EF

ER EN C

E

O N

LY

JDHR0023

Page 66

Oil Filter

Plate A

I Part No.

JDHR0023

References

Notes

Description

OIL FILTER

R

EF

ER EN C

E

O N

LY

2654407

Page 67

Plate A

Front End Drive Input

KBHR0535

ER EN C

E

O N

LY

I

R

EF

3

Page 68

Front End Drive Input

Plate A

I Item

I

Part No.

I References

KBHR0535


CRANKSHAFT PULLEY BLOCK

3

BOLT

3115T051

3241NOOI 32186137

I

R

EF

ER EN C

E

O N

LY

2 3

I Notes

Page 69

Water Pump

Plate A

R

EF

ER EN C

E

O N

LY

LBHR2253

Page 70

Water Pump

Plate A

I

I References

I Qty.. 1Description

I-

-

-

13

14 15 16 17 18

= = = = = = = = = = = =

U5MWOl94 U5MWOl94 U5MWOl94 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72

-24880232 ~3682AOII

2314KI64 2314H005 2314HOl2

Footnotes

I ALSO INCLUDED IN REPAIR KIT U7LWOI72

WATER PUMP KIT WATER PUMP BODY COVER GASKET IMPELLER DRIVE SHAFT SEAL CIRCLIP CIRCLIP ROLLER BEARING OIL SEAL BEARING WATER PUMP GEAR GASKET - WATER PUMP SCREW SCREW SCREW

(A)

R

EF

ER EN C

(A)

I I I I I I I I I I I I I I I 2 2 5

LY

U5MWOl94

I Notes

E

I 2 3 4 5 6 7 8 9 10 II 12

I Part No.

O N

Item

LBHR2253

Page 71

Water Pump

Plate B

R

EF

ER EN C

E

O N

LY

LBHR2253

Pnge 72

Water Pump

Plate B

I Item

I References


U7LWOI72 ~ ~ ~ ~ ~ ~

~

U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72

-24880234 -3682AOII

~

U7LWOI72

O N

-

REPAIR KIT - WATER PUMP IMPELLER ROLLER BEARING BEARING OIL SEAL SEAL CIRCLIP CIRCLIP GASKET - WATER PUMP DRIVE SHAFT GASKET - WATER PUMP

LY

-

I Notes

R

EF

ER EN C

E

I 2 3 4 5 6 7 8 9 10 II

I Part No.

LBHR2253

Page 73

Plate A

Pipes

R

EF

ER EN C

E

O N

LY

LBHR2253

Page 74

Pipes

Plate A

I Item

IPart No.

IReferences

LBHR2253

IQty. IDescription CONNECTION CONNECTION

4133L048 2

~

4133L048

2418F002

t2418FOOI 2314H003

SEAL - 0 RING I

SEAL- 0 RING

2

SCREW

R

EF

ER EN C

E

O N

LY

3 4 5

0=1>

I Notes

Page 75

Plate A

Water Outlet Housing

-

LDHR0702

3\ /0\12004

R

EF

O N

ER EN C

E

2

LY

r'

Page 76

Water Outlet I-lousing

-

I Part No.

I

4133L501

3 4

I-

I

References

=

LDHR0702

t2415H008

Notes

CONNECTION CONNECTION

4133L501

2485C041

2314H004

I


THERMOSTAT I

SEAL - WATER OUTLET

2

SCREW

R

EF

ER EN C

E

O N

LY

5

I

31101/2004

Item

2

Plate A

Page 77


f-+

0 I102/2004

Plate A

LDHR0702

R

EF

O N

ER EN C

E

2

LY

'-5

Page 78


1-+


=-

t"15H219

2314H004

~

I Notes

CONNECTION CONNECTION THERMOSTAT SEAL - WATER OUTLET SCREW

4133L507 4133L507 2

R

EF

ER EN C

E

O N

LY

5

I References

LDHR0702

4133L507

2 3 4

I

0 I 102/2004

Item I Part No. I

Plate A

Page 79

Timing Case

R

EF

ER EN C

E

O N

LY

QCHR0024

Page 80

Timing Case

Plate A

I I Part No.

I 2 3 4 5

3716C471 2418F437 2314H003 23141-1034 3681P053

I References

rn.

b.

m. m.

a. a.


I Notes

I I 8 4 I

TIMING CASE FRONT OIL SEAL SCREW SCREW GASKET - TIMING CASE

GASKET - TIMING CASE GASKET - TIMING CASE

LY

Item

QCHR0024

History 5 5

3617VOl5 3617V016

I I

2

2418F436

I

SEAL - FRONT END OIL

R

EF

ER EN C

E

b.

O N

a.

Page 81

Plate B

Timing Case

R

EF

ER EN C

E

O N

LY

QCHR0024

Page 82

Timing Case

Plate B

I Item

I Part No.

I References

I

4111A034

13! 13!

d. e.

= =

g. 4111A034 4111A034

4

3272A041

5

3241A025

6 7

2314JOII 3117NOOI 0500012 3112XOII 2116053 3321A003 2314J606

8

9 \0 II 12

mt mt

I

IDLER GEAR

I I

IDLER GEAR BUSH

I

HUB

I

PLATE

3 I I I I I I

SCREW CAMSHAFT GEAR WOODRUFF KEY THRUST WASHER DOWEL WASHER SCREW

d. b.

13!r 13! a. 13! c. 13! c.

I

PLATE

I

HUB

3241H009 2314JOIO

I 3

PLATE SCREW

4111A034 L0050345

I 2

IDLER GEAR IDLER GEAR BUSH

3117N042

I

IDLER GEAR

33426161

I

HUB

3117N041

I

IDLER GEAR

5

3241A021

4

3272A026

5 6 d.

I 3 e.

I f.

4 g.

R

EF

I

ER EN C

b.

c.

E

History a.

I Notes

LY

[

mt


O N

2 3

QCHR0024

Page 83

Timing Cover

R

EF

ER EN C

E

O N

LY

QCHR0024

Page 84

3

Timing Cover

Plate A

I

I 2 3 4 5 6

I Part No. 4142A504

I References m. e>

[3681P047

IQty. I Description

a. 4142A504

I I

TIMINGGEAR COVER TIMING COVER

I

2314H002 2314HOl2

9

GASKET - TIMING CASE COVER SCREW

5

SCREW

2314J002

I

SCREW

I

TIMINGGEAR COVER

History 3.

4142A502

R

EF

ER EN C

E

O N

I

INotes

LY

Item

QCHR0024

Page 85

PlatcA

Blanking Plates

LY

QDHR1380

~

E

2

O N

5

ER EN C

4

R

EF

/

Page 86

~

Blanking Plates

Plate A

I Item

I Part No.

IReferences

QDHRI380

IQty. I Description BLANKING PLATE BLANKING PLATE SEAL- 0 RING SCREW SCREW

4148K006 ~

2 3 4

5

R

EF

ER EN C

E

O N

LY

5

4148K006

[2415H503 2314H032 2314J002

I Notes

Page 87

Blanking Plugs

Plate A

R

EF

ER EN C

E

O N

LY

QDHRI380

Page 88

Blanking Plugs

Plate A

I

2314C049 2415D053

References

ml.

Description

Notes

SCREW

a.

WASHER

R

EF

ER EN C

E

O N

PLUG

LY

Part No.

QDHRI380

Page 89

. Oil Pump & Delivery Housing Lubricating

Plate A

LY

RBHR0029

ER EN C

E

O N

?-20

I

I

'- > f?-17

t

R

EF

/~ ~~5 ~19 ~

Page 90

2

I

18 16,

I

!-22

Lubricating Oil Pump & Delivery Housing

Plate A

I

rr-2314H951 r--3272A022 r--3321A006 r--2318F605 r-3117A101 r-4111A029

W.

I I I I I I I I I I 5 I I I I I I I I I I 6

e>

a. 4111K073

m.

a.

e>

4111A029

e>

41 I IK068 4111K068

[31120031 r--2314C945 r--3753R351 r--4111K068

II

[ r-U5MK0695

~3245A002

3174A021 3218A013 r--3244AOI3 '-33137409 2314JOl2

e>

ER EN C

12 13 14 15 16 17 18 19 20 21 22


I Notes

BALANCER FRAME BOLT SHAFT THRUST WASHER NUT BALANCER GEAR BALANCER GEAR GEAR BEARING SCREW COVER ROTOR ROTOR ROTOR RELIEF VALVE CONTACT SPRING PLUG DOWEL THIMBLE SCREW

LY

4111K073

I References

E

I 2 3 4 5 6 7 8 9 10

I Part No.

O N

Item

RBHR0029

History a.

4111K073 L3272AOI8

I I

BALANCER SHAFT

R

EF

I 4

Page 91

Turbocharger

Plate A

~,

O N

2

I

cb 0

I

R

EF

ER EN C

E

I

Page 92

LY

SBHRI548

Turbocharger

Plate A

I Item 1 2 3 4

I Part No.

I References

SBHRI548


I Notes

TURBOCHARGER GASKET-TURBOCHARGER

2674A225 3688A029 2313M377 2318A634

4

STUD

4

NUT

...•

TURBOCHARGER

R

EF

ER EN C

E

O N

2674A225P

LY

Sen'icc Options

Page 93

Feed Pipes

R

EF

ER EN C

E

O N

LY

--------ISSIBIJHHRI548

Page 94

Feed Pipes

Plate A

I I Part No. 4128A028

-2131A506 -2131A506 -3218R036 -2131A506 -2131A506 -3218R036

=

I Notes

PIPE - TURBO OIL FEED PIPE - TURBO OIL FEED WASHER

4128A028

WASHER I

BANJO BOLT WASHER

4 2

WASHER BANJO BOLT

R

EF

ER EN C

E

O N

2 3 4 5 6 7 8

IQty. I Description

I References

LY

Item

SBHRI548

Page 95

Leak-Off Pipes

R

EF

ER EN C

E

O N

LY

SBHRI548

Page 96

4

Plate A

Leak-Off Pipes

SBHRI548

Item 2

I Part No.

IReferences

INotes

I Qty. I Description GASKET PIPE - TURBO OIL DRAIN SCREW GASKET SCREW

3688A035 3584A002

3

2314F004

2

4 5

3688A036 2314H003

2

R

EF

ER EN C

E

O N

LY

I

Page 97

Pipework & C onnections

Plate A

R

EF

ER EN C

E

O N

LY

SBHRIS48

Page 98

Pipework & Connections

Plate A

I

I References

I Qty. I Description BRACKET

3824A081 2

2314.1004

3

3766Al31

4

2314.1003

I Notes

2

SCREW

3

SCREW

EXHAUST ELBOW

5

3347A041

6

2313M377

3

STUD

7

2318A634

3

NUT

ADAPTOR

R

EF

ER EN C

E

O N

LY

Item I Part No.

SBHRI548

Page 99

Exhaust Manifold

Plate A

R

EF

ER EN C

E

O N

LY

SBHRI548

Page 100

2

Exhaust Manifold

Plate A

I Item

I Part No.

J

References

SBHR1548

IQty. I Description EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD SCREW

3778E213 3681V512

I

3

3218J013

8

R

EF

ER EN C

E

O N

LY

2

I Notes

Page 101

Plate A

Air Charge Cooler

LY

TBIIR0980

R

EF

ER EN C

E

O N

3

Page 102

Air Charge Cooler

Plate A

I Item

361lM006 3684N503 2314H033

IReferences


I Notes

PLATE

GASKET 4

SCREW

R

EF

ER EN C

E

O N

LY

2 3

I Part No.

TBHR0980

Page 103

Air Charge Cooler

Plate B

R

EF

ER EN C

E

O N

LY

TBHR0980

Page 104

Air Charge Cooler

Plate B

I Item

3611M006 3684N503 2314H033

I References

I


Notes

PLATE GASKET SCREW

4

R

EF

ER EN C

E

O N

LY

I 2 3

I Part No.

TBHR0980

Page 105

Air Charge Cooler

Plate C

R

EF

ER EN C

E

O N

LY

TBHR0980

Page 106

Air Charge Cooler

Plate C

I Item

I Part No.

I References

TBHR0980

IQt y.

J

I

3611 M006

PLATE

2 3

3684N503 2314H033

GASKET SCREW

R

EF

ER EN C

E

O N

LY

4

I Notes

Description

Page 107


Plate A

TBHR0980

LY

I

R

EF

ER EN C

E

O N

4

Page 108


Plate A

I Item

I Part No.

I References

TBHR0980

I Qty. I Description CONNECTION CONNECTION

4148K007

=-

2

3

4148K007

[3682AOI3 2314H034

GASKET - IND MANIFOLD SCREW

4

R

EF

ER EN C

E

O N

LY

4

I Notes

Page 109

Lift Pump

«:l

PPL023952

VBHR2178

I

............-8

/' "-.....

~ 13

LY

'-

~~

I

i"-

O N

;/

I

I

R

EF

ER EN C

- _I

E

I

~! 7

1Page 110

6

Plate C

Lift Pump

I

eo PPL023952

-

[

5 6

-2656F837

7 8

-2656F836 U5MK0696

~2314F009

9 10

11

213IA507 3763A046

I I

LIFT PUMP LIFT PUMP

I e>

26560201

I

FUEL FILTER FUEL FILTER ELEMENT

e>

26560201

I

ORING

I I

BOWL

m. e> ~

W.

a.

I

DRAIN PLUG MOUNTING KIT

U5MK0696 U5MK0696

6 3

MOUNTING SPACER

a.

3 3 I

History a. I

3

WASHER CONNECTION

MOUNTING KIT

SCREW

R

EF

ER EN C

U5MK0696 L2314F909

SCREW

E

8 II

I Notes

4132AOl4

-26560201

4


e>

4132AOl4

3

12 13

I References

LY

I 2

I Part No.

O N

Item

VBHR2178

Page III

Plate A

Filter to Injection Pump Pipe

VBHR2178

R

EF

ER EN C

E

O N

LY

I

Page 112

Filter to Injection Pump Pipe

Plate A

I Part No.

VBHR2178

References

Description

Notes

PIPE - LOW PRESSURE FUEL

R

EF

ER EN C

E

O N

LY

2646FOOI

Pagc 113

Injection Pum p to Filter p.Ipe

VBHR2178

R

EF

ER EN C

E

O N

LY

eo PPL030522

Page 114

Plate B

Injection Pump to Filter Pipe

.0

I

PPL030522

Item/ Part No.

I References

VBHR2178

I


2646F009 3763A045

PIPE - LOW PRESSURE FUEL CONNECTION

3 4

KI38AF02 24810456

CLIP CLIP

5

3733AOII

6

24810558

BRACKET

CLIP

R

EF

ER EN C

E

O N

2

LY

2

Notes

Page 115

Plate A

Heater Plugs

E

O N

LY

WDHR0345

R

EF

ER EN C

/

Page 116

Heater Plugs

Plate A

I 2666AOl6 3161COl9

GLOWPLUG BAR

4

I!l

a.

Notes

Description

References

I

R

EF

ER EN C

E

O N

BAR

LY

Part No.

WDHR0345

Page 117

Plate A

Engine Lifting Eyes

R

EF

ER EN C

E

O N

LY

XBHR0458

Page 118

Engine Lifting Eyes

Plate A

I Item I Part No. 3617AOl5 2314J002

3

3624AOl6

4

2314J002


I Notes

LIFTING BRACKET

rnt

2

SCREW

2

SCREW

LIFTING BRACKET

a.

LY

2

I References

XBHR0458

R

EF

ER EN C

E

O N

LIFTING BRACKET

Page 119

Plate A

Engine Mounts

ZCHR1I75

R

EF

ER EN C

E

O N

LY

I

Page 120

Engine Mounts

Plate A

I Part No.

Description

References

Notes

PLUG

4

R

EF

ER EN C

E

O N

LY

3212V004

ZCHRI175

Page 121

Plate A

Lubricating Oil Pressure Switch/G auge

---

R

EF

ER EN C

E

O N

LY

ZJHR0547

Page 122

Lubricating Oil Pressure Switch/Gauge

Plate A

I I

ZJHR0547

Item

I Part No.

I

3278A004

PLUG

2

2415H002

SEAL - SENSOR


I Notes

R

EF

ER EN C

E

O N

LY

References

Page 123

. Oil Pressure Switch/Gaugc Lubricatmg

Plate B

R

EF

ER EN C

E

O N

LY

ZJHR0547

Page 124

Lubricating Oil Pressure Switch/Gauge

Plate B

I Part No.

Z.IHROS47

References

Description

Notes

OIL PRESSURE SWITCH

2848062

(A)

I

Fool.. ,,,

R

EF

ER EN C

E

O N

LY

(A) lOlL PRESSURE SWITCH

Page 125

Temp eraturc Gauge & Sender

Plate A

=====

R

EF

ER EN C

E

O N

LY

ZLHRO~360~_ _

Page 126

Temperature Gauge & Sender

Plate A

I I Part No.

2

3278A006 2415H003

I References


I Notes

PLUG SEAL - SENSOR

R

EF

ER EN C

E

O N

LY

Item

ZLHR0360

Page 127

Miscellaneous & Auxiliaries

Plate A

R

EF

ER EN C

E

O N

LY

ZZHRI012

Page 128

Miscellaneous & Auxiliaries

Plate A

I Item

I Part No. 2431154 2431154

3

2431154


I Notes

PLUG PLUG PLUG

R

EF

ER EN C

E

O N

LY

I 2

I References

ZZHRI012

Page 129

Plate A

Top Service Kit

SACR0350

LY

I

.:) SACROOOI .:) SACR0350

1

Top Service Kit

O N

I

Kit d'Entretien Haut du Moteur

E

Wartungssatz fUr Motoroberteil

ER EN C

Kit per la manutenzione della parte superiore del motore

R

EF

Juego de Servicio Superior

Page 130

Top Service Kit

Plate A

I

eo SACROOOI eo SACR0350

Item

I

Part No.

I

References

SACR0350


U5LT0350

I Notes

GASKET KIT - TOP GASKET - CYLINDER HEAD

f-3681E051

3 4

r-3681A055

GASKET - CYL. HEAD COVER

r- 241 5H008

SEAL - WATER OUTLET GASKET - EXHAUST MANIFOLD

6

7 8 9 10 II 12

f-3681V512 f-3684N503 r-3688A029 r-L3I1FF02 r-3688A036 f-2418M514 L-2418M519

IFool.oI" I BROWN

GASKET GASKET-TURBOCHARGER

I 4

INJECTOR WASHER GASKET

4

SEAL - VALVE STEM VALVE STEM SEAL

4

(A) (B)

R

EF

ER EN C

E

(A)

GASKET

f-3688A035

O N

5

LY

2

Page 131

Bottom Service Kit

Plate A

I

SGBR0381

I

O N

Bottom Joints & Gasket Kit

LY

1

Kit d'Entretien Bas du Moteur

Wartungssatz fUr Motorunterteil

E

Kit per la manutenzione della parte inferiore del motore

R

EF

ER EN C

Juego de Servicio de la Parte Inferior

Page 132

Bottom Service Kit

Plate A

I

I References

I Qty. I Description BOTTOM JOINT AND GASKET SEAL - 0 RING GASKET GASKET - TIMING CASE GASKET - TIMING CASE GASKET - TIMING CASE COVER SEAL - 0 RING GASKET - OIL FILTER HEAD GASKET - OIL FILTER HEAD GASKET - WATER PUMP GASKET GASKET - OIL COOLER GASKET - OIL COOLER GASKET - SUMP

LY

U5LB0381 -2415715 -36832137 -3617V015 -3617V016 -3681P047 -26420348 -3688A041 -3688A039 ~3682AOll ~3688A035

-3685A033 ,-3685A025 ~3681K037

I Notes

R

EF

ER EN C

E

2 3 4 5 6 7 8 9 10 II 12 13 14

IPart No.

O N

Item

SGBR0381

Page 133

R

EF

ER EN C

E

O N

LY

Parts Index

Page 134

Parts Ind" I

Part No.

Page

Description

Part No.

Page

ADAPTOR

3161COl2

29

CAMSHAFT BUSH

31120071

13

3347A041

99

CAMSHAFT GEAR

3117NOOI

83

BALANCER

4111K073

91,91

CAP

2646E501

43

BALANCER GEAR

3117AI01

91

4111A029

91

BANJO BOLT

3218R036

95,95

BAR

3161COl5

117

3161COl9

117

BEARING

31120031

91

BIG END BEARING KIT

U5MEOOl3

15

U5ME0026

15

LY

Description

65

BLANKING PLATE

3623A009

13

4148K006

87

BLOCK

3241NOOI

69

BOLT

2314H951

91

32186137

69

BOTTOM JOINT AND GASKET KIT

U5LB0381

133

BOWL

2656F837

III

3641A007

29

3653AOl7

35

3733AOII

115

3824A081

99

BRIDGE PIECE

3627P041

47

CABLE

3161COl7

37

CAMSHAFT

31410222

27

R

BRACKET

3788A002

53

3788A003

53

O N

23,23

2721332

17

2722A022

25

24810456

35, 115

24810556

35

24810558

35, 115

2481YOII

31

2481YOl2

31

2646EOl7

31

2646EOl9

31

KI38AF02

41, 115

4115C311

11,19

4115C312

II, 19

4115C313

11,19

4115C314

11,19

4115C315

11,19

4115C316

11,19

CON ROD BOLT

3212V003

19

CONNECTION

3763A045

115

3763A046

III

4133L048

75

4133L501

77

CIRCLIP

E

CLIP

ER EN C 3753A071

EF

BLANKING COVER

3342AOII

CON ROD ASSEMBLY

Page 135

I P"ts Inde,

Page

Description

Part No.

Page

4133L507

79

EXHAUST MANIFOLD

3778E213

101

4148K007

109 EXHAUST VALVE

3142AI51

23

CONTACT

3245A002

91 45

3753R351

91

FAN DRIVE HOUSING

4113K005

COVER

3788N003

55

3 I 15CII3

45

COVER PLATE

3615A009

53

FAN DRIVE PULLEY

CRANKSHAFT GEAR

3117C221

15

CRANKSHAFT KIT

ZZ90222

II, 15, 15

CRANKSHAFT KIT EXCHANGE

ZZ90222P

II, 15

CRANKSHAFT PULLEY

3115T051

2418F437

81

FUEL FILTER

26560201

III

FUEL INJECTION PUMP

2644H009

29

2644HOl6

29

E

O N

FRONT OIL SEAL

2644H042

29

FUEL INJECTION PUMP GEAR

3117L261

29

GASKET

36832137

51, 133

3684N503

\03, 105, 107,131

3688A035

97,131, 133

3688A036

97,131

ER EN C

69

LY

Part No.

Description

4142X292

53

4142X312

53

CYLINDER BLOCK ASSEMBLY

ZZ5031 I

13,13

CYLINDER HEAD BOLT

3218AOII

23

3218AOl2

23

57

23

GASKETBREATHER

3688A038

ZZ80268

GASKET - CYL. HEAD COVER

3681A055

53, 131

GASKETCYLINDER HEAD

3681E051

23,131

GASKETEXHAUST MANIFOLD

3681V512

101, 131

GASKET- IND MANIFOLD

3682AOl3

109

GASKET - OIL COOLER

3685A025

61,133

CYL HEAD COVER ASSY

EF

CYLINDER HEAD KIT

3789AOOI

53

DIPSTICK

3178C088

49

DOWEL

2116053

83

3244A009

13

3244AOl3

91

DRAIN PLUG

2656F836

III

EXHAUST ELBOW

3766A 131

99

R

DIAPHRAGM

Page 136

P.,1s Index I

Page

Description

Part No.

Page

3685A033

61, 133

INJECTOR CLAMP

3274A004

33

3688A039

13,63, 133

3751A231

33

3751A241

33

3688A04I

65,133

GASKET - SUMP

3681K037

47, 133

GASKET - TIMING CASE

3617VOl5

81, 133

INJECTOR NOZZLE

2645K612

33

INJECTOR WASHER

L3IIFF02

33, 131

INTAKE VALVE

3142H071

23

O N

GASKET-OIL FILTER HEAD

LY

Part No.

Description

81, 133

LIFT PUMP

4132AOl4

III

3681P053

81

LIFTING BRACKET

3615A008

119

GASKET - TIMING CASE COVER

3681P047

85, 133

3617AOl5

119

3624AOl6

119

GASKETTURBOCHARGER

3688A029

93, 131

MAIN BEARING KIT

U5MBOOl8

15

GASKET - WATER PUMP

24880234

73

MAIN BEARING KIT

U5MBOOl8A

15

3682AOII

71, 73, 133

U5MBOOl8B

15

U5MBOOl8C

15

ER EN C

E

3617VOl6

- OIS

U5LT0350

13 I

METRIC BOLT

3211C002

11,21

GLOWPLUG

2666AOl6

117

MOUNTING KIT

U5MK0696

III, III

HOSE

2646F501

43

NUT

0576052

25,25

33872632

57

0576111

41

HOSE CLIP

2481877

57

2318AI08

29

HUB

3272A026

83

23 I 8A603

29,47

3272A041

83

2318A634

93,99

33426161

83

2318F605

91

3117N041

83

33530005

49

3117N042

83

2486A217

61

4111A034

83,83

4134W021

61

IDLER GEAR BUSH

0050345

83

OIL FILLER CAP

4142X099

53

INJECTOR

2645K012

33

OIL FILTER

2654407

67

EF

GASKET KIT - TOP

R

IDLER GEAR

OIL COOLER

Page 137

Part No.

Page

Description

Part No.

Page

OIL FILTER HEAD

3773A061

63

PISTON AND RING KIT

4115POl5

11,17

OIL PRESSURE SWITCH

2848062

125 4115POl6

11,17

OIL SUCTION STRAINER

3765AI01

51

4115POl7

11,17

2113AOOI

13

OLIVE

0566002

41

33811112

41

2113A003

13

33812116

49

PISTON RING KIT

UPRKOO02

17

4121A058

41

PLATE

3241A021

83

4121A063

41

3241A025

83

4134KOl5

57

324IH009

83

4134K022

57

3611M006

103, 105, 107

3525A061

31

0650588

13,23

ER EN C

PIPE - FUEL INJ NO I CYL

O N

PIPE - BREATHER

E

PIPE - BOOST

PISTON COOLING JET

PIPE - FUEL INJ NO 2 CYL

PIPE - FUEL INJ NO 3 CYL

3525AIOI

31

0650710

13

3525A062

31

2431154

23,47, 47,129, 129,129

3525AI02

31

2431AOl6

47

3525A063

31

2485AI04

25

3525AI03

31

2485AI08

13

3525A064

31

2485AI09

39

2485AI24

59

3212P008

13

3212V004

121

EF

PIPE - FUEL INJ NO 4CYL

PLUG

PIPE - LOW PRESSURE FUEL

LY

Description

3525AI04

31

2646FOOI

113

115

3212V005

89

PIPE - TURBO OIL DRAIN

3584A002

97

3212V006

13

32141316

13

PIPE - TURBO OIL FEED

4128A028

32186405

47

3218AOl3

91

R

2646F009

Page 138

95

p""

Part No.

Page

23

2314F004

97

3241AOII

13

2314F005

57

3241AOl2

13

2314F009

III

3278A004

123

3278A005

37

3278A006

23,37, 127

3278A007

63

PUSHROD

31434307

27

RELIEF VALVE

U5MK0695

91

REPAIR KITWATER PUMP

U7LWOI72

73

ROCKER ARM ASSEMBLY

4115R3I4

25

41I5R315

25

ROCKER SHAFT ASSEMBLY

4115R612

25

ROCKER SHAFT ASSY - MINOR

4115R703

ROCKER SHAFT SPRING

Page

32416117

Description

2314F909

III

2314H002

35,85

2314H003

29,47, 75,81,97 29,61, 77, 79

2314H005

71

2314H006

51,61

2314HOl2

71,85

2314HOl5

47

2314H020

47

2314H023

47

2314H032

87

25

2314H033

13,103, 105,107

3174AOl5

25

2314H034

63,65, 81, 109

ROTOR

4111K068

91

2314H759

47

SCREW

2151AOOI

53

23141002

2161AOII

53,57

29,85, 87,119, 119

2311D039

47

23141003

99

2311D060

61

23141004

99

2314C049

89

23141005

45

2314C945

91

23141010

83

2314FOOI

13

23141011

83

2314F003

55

23141012

91

EF

ER EN C

E

2314H004

R

I

LY

Part No.

O N

Description

Index

Page 139

Description

Part No.

Page

2314J606

83

SEAL- VALVE STEM

2418M514

131

2314KI61

61 2418M517

23

2314KI64

71 2415H008

77,131

2314W008

33

2314W009

33

2415H219

79

2316A901

25

3272A018

91

2316A902

25

32114145

25,25

32166329

SEAL- WATER OUTLET

O N

SHAFT

LY

Page

3272A022

91

SHORT ENGINE

RG40004

11

13

SMALL END BUSH

3112A005

19

3218JOl3

101

SOLENOID

26420469

29

2418F436

81

3174A017

53

3 I 74A02 I

91

3175P003

57

2313M377

93,99

3211POl3

47

SUMP

3717E241

47

SUPPORT BRACKET

36241123

57

3651AOl6

35

TAPPET

3 142U03 I

27

THERMOSTAT

2485C041

77

THIMBLE

33137409

91

33142111

13

3112XOII

83

31137312

15

31137322

15

SPRING

ER EN C

SEAL - FRONT END OIL

Part No.

E

Description

SEAL - INJECTOR

26460064

33

SEAL - 0 RING

2415715

47,133

2415A068

57

2415AI31

53

2415HOOI

37

2415H009

63

2415H503

87

2415H701

57

2418FOOI

75

24 I 8F002

75

26420318

29

26420348

133

SEAL - REOS HOUSING

24 I 8F704

11,21

SEAL - SENSOR

2415H002

123

31137551

15

2415H003

23,37, 127

31137561

15

R

EF

STUD

Page 140

THRUST WASHER

p.,,, Index I

Part No.

Page

91

24150053

89

3716C471

81

3321A003

83

4142A502

85

KI34AFOI

29

4142A504

85

TUBE ASSEMBLY

3577A125

49

TURBOCHARGER

2674A225

93

2674A225P

93

UNION

0206002

41

UNION NUT

33530004

41

VALVE COLLET

3142W004

23,23

VALVE GUIDE

3313E02I

23,23

TIMING CASE TIMINGGEAR COVER

LY

332 1A006

Description

WATER PUMP GEAR

24880232

71

WATER PUMP KIT

U5MWOl94

71

2848AI27

37

O N

Page

WATER TEMPERATURE SENSOR

WATER TEMPERATURE SWITCH

2848AI23

37

WOODRUFF KEY

0500012

15,27,83

E

Part No.

ER EN C

Description

3314AI51

23

3314AI61

23

VALVE SPRING

3174AOl6

23,23

VALVE STEM SEAL

2418M519

23,131

WASHER

2131A506

95,95, 95,95

2131A507

III

2134A502

25

24110008

29

R

EF

VALVE SEAT INSERT

Page 141

Perkins 1104c

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