R E V O
PART CATALOGUE EDISI
1
DAFTAR
ISI
PETUNJUK PEMAKAIAN
1
KELOMPOK MESIN
2
KELOMPOK RANGKA
3
INDEKS PART NUMBER
4
INDEKS DESCRIPTION
5
DAFTAR
ISI
PETUNJUK PEMAKAIAN
1
KELOMPOK MESIN
2
KELOMPOK RANGKA
3
INDEKS PART NUMBER
4
INDEKS DESCRIPTION
5
PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F (F.R.T .R.T.) .) untuk tipe sepeda motor HONDA REVO
I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. Nomor-nomor yang dibutuhkan : (a) Parts mesin
:
Part Number dan Nomor seri mesin
(b) Parts rangka
:
Part Number dan Nomor seri rangka
(c) Parts karburator
:
Part Number dan Nomor identifkasi karburator
2. Perubahan-per Perubahan-perubahan ubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts)
Nomor fungsi dan komponen
Nomor kode model
Kode warna Kode subkontraktor Kode modifikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.
Nomor fungsi dan tipe
Dimensi
Pengerjaan permukaan secara kimiawi ISO
1
2. Kode warna
Part
Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
1
Bolt (Screw) Pin O-Ring Oil seal
Kode warna pabrik seperti SBM, DSM, PFW, PFW, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna Kode pabrik
Kode HONDA
Warna
SBM
B195M
Sporty Blue Metallic
DSM
NHA30M
Digital silver Metallic
PFW
NH341P
Pearl Fadeless White
CGR
R101CU
Candy Glory Red-U
PFY
Y163P
Pearl Flash Yellow
ABM
B201M
Assure Blue Metalic
VSM
NH177M
Vostok Silver Metallic
WRD
R258
Winning Red
PEO
YR243P
Pearl Excite Orange
3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY ..................... Assembly L.E.D .............. Light emitting diode COMP.................... Complete. MPH ............... Miles per hour R ............................ Right L (100L) .......... Link(100 Links) L. ........................... Left A.C ................. Alternating current STD ....................... Standard D.C ................. Direct current MM......................... MM ......................... Milimeter IN ................... Inlet G ............................ Gram EX. ................. Exhaust T(22) ...................... Tooth (22Tee (22Teeth) th) FR .................. Front A ............................ Ampere RR .................. Rear V ............................ Volt Hex................. Hexagonal W ........................... Watt A.M................. Attaching mark WL ......................... With labelling T.M ................. Transcript mark WOL. ..................... Without labelling C.D.I ............... Capacitive KPH ....................... Kilometers per hour discharge ignition
4. Dimensi-dimen Dimensi-dimensi si Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Tube
Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130
Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm
5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.
Model
Kode daerah pemasaran
Tipe
No. Seri Mesin yang berlaku mulai
No. Seri Rangka yang berlaku mulai
No. Identifikasi Karburator yang berlaku
ANF100 ANF100D
IN 2IN
Indonesia Indonesia
HB3*E******* HB4*E*******
MH1HB3****K****** MH1HB4****K******
PB5JD A
*
Dari nomor identifikasi identifikasi karburator, karburator, hanya dipakai bagian yang digaris garis bawahi didalam contoh dibawah PB5JD A A
KC
11. Lokasi nomor seri pada sepeda motor
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts. F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
NOMOR SERI RANGKA
1.
F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.
NOMOR SERI MESIN
2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI Jam 0.1 0.2 0.3 0.4 0.5
NOMOR IDENTIFIKASI KARBURATOR
Menit 6 12 18 24 30
Jam 0.6 0.7 0.8 0.9 1.0
Menit 36 42 48 54 60
3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring
DKTL-A
Service item/Bagi an yang diservis
F.R.T.
Cylinder
1.4
Clutch spring
0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
1
b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket.
No. 1.
Service item/Bagi an yang diservis
1
F.R.T.
2.
Cylinder head gasket
1.0
Piston
1.5
3.
F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/Bagi an yang diservis
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
* 3.7
Penyetelan dan pembersihan busi Penyetelan tappet
0.2 0.1 0.3
Penyetelan stasioner karburator
0.1
5.
Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)
0.1
6.
Penyetelan kopling
0.1
7.
Pembersihan elemen saringan udara
8.
Pengukuran tekanan kompressi
10.
Pekerjaan yang terulang adalah pembongkaran crankcase. *
Pemeriksaan waktu pengapian
F.R.T.
4.
9.
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3
Service item/Bagian yang diservis
11. 12.
F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
Pemeriksaan cairan batere dan berat jenisnya Pengukuran tinggi pelampung karburator Pembersihan saringan oli mesin Penyetelan gas tangan
0.3 0.1 0.2 0.6 0.6 0.1
Rangka 4. Pengerjaan lain disamping penggantian parts
No.
a. Penurunan dan pemasangan No.
Service item/Bagian yang diservis Mesin
1.5
2.
Kepala silinder
1.1
3.
Karburator
0.4
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
5.
Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket)
0.1
F.R.T.
1.
Service item/Bagian yang diservis
c. Pembongkaran
No. 1.
Service item/Bagian yang diservis Karburator
F.R.T. 0.7
ENGINE GROUP E-1
CYLINDER HEAD
E-2
CYLINDER HEAD
E-3
CAMSHAFT/VALVE
2 E-4
E-7
CAM CHAIN/TENSIONER
ONE WAY CLUTCH
E-5
CYLINDER
E-6
E-8
CLUTCH
E-9
RIGHT CRANKCASE COVER
OIL PUMP
ENGINE GROUP E-10
LEFT CRANKCASE COVER
E-11
GENERATOR
E-12
STARTING CLUTCH
2 E-13
STARTING MOTOR
E-14
E-16
TRANSMISSION
E-17
CRANKCASE
GEARSHIFT DRUM
E-15
E-18
CRANKSHAFT/PISTON
KICK STARTER SPINDLE
ENGINE GROUP E-19
CARBURETOR
3
FRAME GROUP F-1
F-4
HEADLIGHT
FR. BRAKE MASTER CYLINDER
F-2
F-5
SPEEDOMETER
HANDLE PIPE/ HANDLE COVER /SWITCH
F-3
F-6
HANDLE LEVER/CABLE
STEERING STEM
3
F-7
FRONT FENDER
F-8
FRONT FORK
F-9
FRONT BRAKE CALIPER
FRAME GROUP F-10
F12
FRONT WHEEL ( Spoke )
REAR WHEEL (Spoke)
F-10-1
F-12-1
FRONT WHEEL (CW)
REAR WHEEL (CW)
F-11
REAR BRAKE PANEL
F-13
FUEL TANK
3
F-14
SEAT
F-15
BODY COVER
F-16
AIR CLEANER
FRAME GROUP F-17
F20
EXHAUST MUFFLER
F-18
PEDAL/KICK STARTER ARM
STAND
F-21
SWINGARM
REAR FENDER
F-24
FRONT WINKER
F-19
F-22
STEP
REAR CUSHION
3
F-23
F-25
REAR COMBINATION LIGHT
FRAME GROUP F-26
F-29
BATTERY/LUGGAGE BOX
TOOLS
F-27
F-30
WIRE HARNESS
MAIN PIPE COVER / LEG SHIELD
F-28
FRAME BODY
F-31
CAUTION LABEL
3
F-32
MARK/ STRIPE
E-1 Cylinder Head Cover
2 Service item
1 2 3 15
F.R.T.
COVER, CYLINDER HEAD................... COVER, CYLINDER HEAD SIDE RIGHT.................................................... COVER, CYLINDER HEAD SIDE LEFT....................................................... PLUG, SPARK........................................
PC REVO 03-07
0.3 0.3 0.3 0.1
No.
Part Number
Description
QTY
1 2 3 4 5
12301-GB6-910 12331-KFL-850 12341-KFL-850 12361-0 35-000 12391-G W8-680
COVER, CYLINDER HEAD COVER, R. CYLINDER HEAD SIDE COVER, L. CYLINDER HEAD SIDE CAP, TAPPET ADJUSTING HOLE GASKET, CYLINDER HEAD COVER
1 1 1 2 1
6 7 8 9 10
12394-K FL-850 12395-K FL-850 90201-G F6-010 90442-GF6-010 90443-GF6-010
GASKET, R. CYLINDER HEAD SIDE COVER GASKET, L. CYLINDER HEAD SIDE COVER NUT, CAP, 7MM WASHER, SEALING, 7MM WASHER A, SEALING, 7MM
1 1 4 3 1
11 12 13 14 15
90461-357-000 91302-KEV-900 95701-0 6110-00 96001-0 6025-0 0 98056-56713 98056-56723 98056-57713
WASHER, SEALING, 6.5X12 O-RING, 30.8X3 BOLT, FLANGE, 6X110 BOLT, FLANGE, 6X25 PLUG, SPARK (C6HSA)(NGK) PLUG, SPARK (U20FS-U)(DENSO) PLUG, SPARK (C7HSA)(NGK)
1 2 1 2 1 1 (1)
98056-57723
PLUG, SPARK (U22FS-U)(DENSO)
(1)
Notes
E-2 Cylinder Head
2 Service item
1 3
4
5 7 8
F.R.T.
HEAD, CYLINDER .................................. 2.0 .INCLUDES: Valve adjust and reface GUIDE, INTAKE VALVE(ONE) ................ 2.0 .INCLUDES: Reaming .INCLUDES: Valve adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, EXHAUST VALVE(ONE)............ 2.0 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GASKET, CYLINDER HEAD ................... 1.1 INSULATOR, THROTTLE BODY/ CARBURETOR ....................................... 0.3 MANIFOLD, INTAKE ............................... 0.5
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
12200- KFL-900 12211-KFM-9 00 12237- KFL-305 12245- KFL-305 12251- KFL-850
HEAD COMP., CYLINDER CLIP, VALVE GUIDE GUIDE, IN. VALVE GUIDE, EX. VALVE GAS KET, CYLINDER HEAD
1 2 1 1 1
6 7 8 9 10
16201- KCW-851 16211-KFL- 850 17111-KTL-850 17640-KTM-880 90004- GHB-670
GASKET, CARBURETOR INSULATOR INSULATOR, CARBURETOR PIPE, INLET CLAMPER, FUEL TUBE BOLT, FLANGE, 6X25 (NSHF)
1 1 1 1 2
11 12 13 14 15
90033- 041-020 90081- KFL-850 91304-GB1-900 96001- 06022-0 0 96001- 06045-0 0
BOLT, STUD, 6X32 BOLT, SPECIAL FLANGE, 6X23 O-RING, 25X2.4 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X45
2 1 1 1 1
Notes
E-3 Camshaft / Valve
2 Service item 2
F.R.T.
CAMSHAFT.............................................. .INCLUDES: Valve clearance adjustment 4 ARM, INTAKE VALVE ROCKER(ONE) .... .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .INCLUDES: Valve clearance adjustment 6 VALVE, INTAKE(ONE) ............................. .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... .INCLUDES: Refacing .EXCLUDES: Valve guide replacement 7 VALVE, EXHAUST(ONE) ......................... INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... .INCLUDES: Refacing .EXCLUDES: Valve guide replacement 8 SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) ............................. SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) ......................... SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ........................ 17PCBEARING, CAMSHAFT ........................... REVO 03-07
0.8 1.3 1.3
No.
QTY
Part Number
Description
1 2 3 4 5
12209-GB4-681 14100-K FM-900 14150-G N5-911 14431-G N5-911 14451-0 35-000
SEAL, VALVE STEM (NOK) CAMSHAFT COMP. PLATE COMP., STOPPER ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM
2 1 1 2 2
6 7 8 9 10
14711-KFM-9 00 14721-GF6-010 14751-G N5-911 14761-G N5-911 14771-G B4-680
VALVE, IN. VALVE, EX. SPRING, VALVE OUTER SPRING, VALVE INNER RETAINER, VALVE SPRING
1 1 2 2 2
11 12 13 14 15
14775-K FM-900 14776-K FM-900 14781-M A6-000 90012-3 33-000 90206-0 01-000
SEAT, VALVE SPRING OUTER SEAT, VALVE SPRING INNER COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING
2 2 4 2 2
16 17
90702-KFM-900 91007-GB6-911
DOWEL PIN, 8X12 BEARING, RADIAL BALL, 6905
1 1
1.3 1.6
1.8 1.6
1.8
1.4 1.4 1.5 1.0
Notes
E-4 Cam Chain / Tensioner
2 Service item 1 2 3 4 7 9 11
12
F.R.T.
SPROCKET, CAM ................................... 0.6 CHAIN, CAM ........................................... 1.4 ARM, CAM CHAIN TENSIONER ............ 1.0 ROLLER(S), CAM CHAIN TENSIONER . 1.0 ROD, CAM CHAIN TENSIONER PUSH . 0 .3 ROLLER, CAM CHAIN GUIDE................ 1.2 SPROCKET, CAM CHAIN GUIDE........... 4.0 .INCLUDES: Engine removal and installation BOLT, CAM CHAIN GUIDE ROLLER ...... 4.0 .INCLUDES: Engine removal and installation
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
14321-KFM-900 14401-KFM-900 14500-0 35-020 14502-086-000 14531-0 35-000
SPROCKET, CAM (32T) CHAIN, CAM (88L) (DAIDO) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER PIVOT, CAM CHAIN TENSIONER
1 1 1 1 1
6 7 8 9 10
14541-GB4-681 14550-G B0-911 14566-0 86-030 14610-0 86-010 14615-KFL-850
SPRING, CAM CHAIN TENSIONER ROD COMP., CAM CHAIN TENSIONER PUSH HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE PIN, GUIDE ROLLER
1 1 1 1 1
11 12 13 14 15
1 4670-03 5-030 14675-178-000 90081-035-000 90083-G B6-911 90441-035-000
SPROCKET, CAM CHAIN GUIDE (25T) SPINDLE, CAM CHAIN GUIDE SPROCKET BOLT, SEALING, 14MM BOLT, KNOCK, 5MM WASHER, SEALING, 14MM
1 1 1 2 1
16 17 18
90461-357-000 90481-035-000 95701-06018-00
WASHER, SEALING, 6.5X12 WASHER, 8MM BOLT, FLANGE, 6X18
1 1 1
Notes
E- 5 Cylinder
2 Service item
1 2
F.R.T.
CYLINDER............................................... 1.4 GASKET, CYLINDER .............................. 1.3
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
12100-K FM-900 12191-K FL-850 12195-KFL-850 12196-KFM-900 90082-K FL-850
CYLINDER COMP. GASKET, CYLINDER RUBBER A, INSERT RUBBER B, INSERT BOLT, SPECIAL FLANGE, 6X30
1 1 1 2 1
6
90701-KFM-900
DOWEL PIN, SPECIAL, 8X14
4
Notes
E-6 Right Crankcase Cover
2 Service item
1 2 4 5 6 7 10
F.R.T.
COVER, CRANKCASE :RIGHT .............. GASKET, CRANKCASE COVER :RIGHT LEVER, CLUTCH .................................... PLATE, CLUTCH CAM ............................ PLATE, CLUTCH CAM LIFTER .............. SCREW, CLUTCH ADJUSTING .............. OIL SEAL, KICK STARTER SPINDLE ....
PC REVO 03-07
0.8 0.6 0.7 0.6 0.7 0.7 0.6
No.
QTY
Notes
1 (1) 1 1 1 1
TIPE SPOKE TIPE CAST WHEEL
Part Number
Description
2 3 4 5
11330-KVR-6 00 11330-KVR-6 20 11394-KFL-8 50 15651-GN5-640 22810- KTL-740 22823- KFL-850
COVER COMP., R. CRANKCASE COVER COMP., R. CRANKCASE GASKET, R. CRANKCASE COVER GAUGE, OIL LEVEL LEVER COMP., CLUTCH PLATE, CLUTCH LIFTER CAM
6 7 8 9 10
22840- KFL-850 22846- GN5-910 90485-040-000 90702-KFM-900 91202-KFL-841
LIFTER COMP., CLUTCH BOLT, CLUTCH ADJUSTING WASHER, 8MM DOWEL PIN, 8X12 OIL SEAL, 13.8X24X5
1 1 1 2 1
11 12 13 14 15
91303-001-000 91307-035-000 94030-08000 96001-06040-00 96001-06065-00
O-RING, 8MM O-RING, 18X3 NUT, HEX., 8MM BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X65
1 1 1 5 1
16
96001-06080-00
BOLT, FLANGE, 6X80
2
1
E-7 One Way Clutch
2 Service item
1 3 5 6 11 13
F.R.T.
COVER, OIL FILTER............................... WEIGHT SET, CLUTCH.......................... PLATE, DRIVE ........................................ INNER, ONE-WAY CLUTCH................... OUTER, PRIMARY CLUTCH.................. GEAR, PRIMARY DRIVE ........................
PC REVO 03-07
0.7 1.0 1.0 1.0 1.0 1.1
No.
QTY
Part Number
Description
1 2 3 4 5
15431- HF7-010 15439- HF7-000 22535- KFL-D00 22606- GN5-910 22610- KFL-850
COVER, OIL FILTER GASKET, OIL FILTER WEIGHT SET, CLUTCH SPRING, ONE WAY RETAINER PLATE COMP., PRIMARY DRIVE
1 1 1 6 1
6 7 8 9 10
22630- GB2-000 22641-KFL-D00 22642-KFL-850 22643-KFL-D00 22644-KFL-851
INNER COMP., ONE-WAY CLUTCH SPRING, PRIMARY CLUTCH WASHER, CLUTCH SIDE SPRING, SIDE FRICTION PLATE, CLUTCH SIDE
1 3 1 1 1
11 12 13 14 15
22660- KFM-900 22804-GB2-000 23120- KFM-900 23122-KFM-900 23123-KFL-850
OUTER ASSY., PRIMARY CLUTCH RUBBER, CLUTCH DAMPER GEAR COMP., PRIMARY DRIVE SUB GEAR (17T) RETAINER, SPRING
1 3 1 1 1
16 17 18 19 20
23124-GCE-900 23125-GN5-910 23126-GCE-900 90083- KFL-850 90231-087-010
SPRING, SUB GEAR PIN COLLAR BOLT, SPECIAL FLANGE, 5X8 NUT, LOCK, 14MM
1 1 1 3 1
Notes
E-7 One Way Clutch
2 Service item
PC REVO 03-07
F.R.T.
QTY
No.
Part Number
Description
21 22 23 24 25
90401-GB2-000 90431-GN5-910 90432-086-000 90433-KW7-900 90455-G B2-000
WASHER, 30X45X0.8 WASHER, LOCK WASHER B, LOCK WASHER, 17X23X3 CIRCLIP, INTERNAL, 45MM
1 1 1 1 1
26 27 28
90603-PX0-A00 90605-166-720 91101-GB2-000
SET RING, 23MM CIRCLIP, 7MM ROLLER, 5X8
1 3 6
Notes
E-8 Clutch
2 Service item
1 2 3 4 6 7 8 18
F.R.T.
SEPARATOR, OIL ................................... OUTER, CLUTCH ................................... CENTER, CLUTCH ................................. DISC, CLUTCH FRICTION ..................... NOTE: Same time for two units or more PLATE, CLUTCH PRESSURE................ PLATE, CLUTCH LIFTER ....................... SPRING, CLUTCH .................................. NOTE: Same time for two units or more BEARING, CLUTCH LIFTER ..................
PC REVO 03-07
1.0 1.0 1.2 1.2 1.2 1.0 1.0 0.7
No.
QTY
Part Number
Description
1 2 3 4 5
15661- GN5-910 22110-KFL-D0 1 22121-KFM-900 22201-166-001 22311-KN4-6 80
PLATE, OIL SEPARATOR OUTER COMP., CLUTCH (69T) CENTER, CLUTCH DISK, CLUTCH FRICTION PLATE, CLUTCH
1 1 1 4 3
6 7 8 9 10
22350- 115-020 22361-KFM-900 22401-KEV-900 23112-GCE-9 00 23217-GN5-910
PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH COLLAR, CLUTCH CENTER SET RING, 17MM
1 1 4 1 1
11 12 13 14 15
90050- KFL-850 90231-198-000 90402- KFM-900 90403- HA0-000 90432-086-000
BOLT, SPECIAL FLANGE, 6X25 NUT B, LOCK, 14MM WASHER, THRUST, 14MM WASHER, THRUST, 17MM WASHER B, LOCK
4 1 1 1 1
16 17 18
90462-KFL-850 95701-06020-00 96100-62000-00
WASHER B, SPLINE, 17MM BOLT, FLANGE, 6X20 BEARING, RADIAL BALL, 6200
1 2 1
Notes
E-9 Oil Pump
2 Service item
1 6
F.R.T.
PUMP ASSY., OIL................................... 1.2 SCREEN, OIL FILTER............................ 0.6
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
15100-G BG-932 15119-178- 000 15331-G F6-000 15332-G F6-000 15384-1 78-000
PUMP ASSY., OIL (YAMADA) GASKET, OIL PUMP BODY ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER PIVOT, OIL PUMP
1 1 1 1 1
6 7 8 9
15421-035-010 93500-0 5010-0 A 93500-0 6016-0 A 93500-0 6022-0 A
SCREEN, OIL FILTER SCREW, PAN, 5X10 SCREW, PAN, 6X16 SCREW, PAN, 6X22
1 3 2 1
Notes
E - 10 Left Crankcase Cover
2 Service item
1 2 3 5
F.R.T.
COVER, CRANKCASE :LEFT.................. COVER, CRANKCASE :LEFT REAR....... GASKET, CRANKCASE COVER :LEFT ... SWITCH, GEAR POSITION .....................
PC REVO 03-07
0.7 0.1 0.6 0.5
No.
QTY
Part Number
Description
3 4 5
11341-KVR-600 11341-KVR-6 20 11361-KVR-6 00 11361-KVR-6 20 11395-GBJ-7 30 32961- KFL-850 35759- KTL-691
COVER, L. CRANKCASE COVER, L. CRANKCASE COVER, L. RR. CRANKCASE COVER, L. RR. CRANKCASE GASKET, L. CRANKCASE COVER CLAMPER, A.C. GENERATOR CORD CONTACT ASSY., CHANGE SWITCH
6 7 8 9 10
90084- GN5-640 90087-GN5-640 90702-KFM-900 91301-028-000 91303-377-000
CAP, A.C. GENERATOR CAP, 30MM DOWEL PIN, 8X12 O-RING, 27X2.0 O-RING, 13.8X2.5
1 1 2 1 1
11 12 13 14 15
96001- 06016-0 0 96001-06020-00 96001-06028-00 96001-06032-00 96001-06050-00
BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X50
1 1 2 2 1
16
96001-06070-00
BOLT, FLANGE, 6X70
1
1 2
1 (1) 1 (1) 1 1 1
Notes TIPE SPOKE TIPE CAST WHEEL TIPE SPOKE TIPE CAST WHEEL
E - 11 Generator
2 Service item
1 2
F.R.T.
ROTOR OR FLYWHEEL .......................... 0.8 STATOR.................................................... 0.7
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
31110-KFV-841 31120-KTL-6 91 31141-141- 860 90410-HC4-000 93301-0 5006-0H
FLYWHEEL COMP. STATOR COMP. CLAMPER, A.C. GENERATOR CORD WASHER, 10MM BOLT, HEX., 5X6
1 1 1 1 1
6 7 8
93301-0 5010-0H 94050-1 0000 96001-0 6022-00
BOLT, HEX., 5X10 NUT, FLANGE, 10MM BOLT, FLANGE, 6X22
2 1 2
Notes
E - 12 Starting Clutch
2 Service item
1 2 5 7 13 15 17
F.R.T.
BASE, STATOR...................................... CHAIN, STARTER DRIVE...................... SPROCKET, STARTER DRIVEN.... ....... OUTER, STARTING CLUTCH...... ...... ... ROLLER, STARTING CLUTCH..... ....... .. .NOTE: Same time for two units or more OIL SEAL, CRANKSHAFT :LEFT......... .. O-RING, STATOR BASE........................
No.
Description PLATE, OIL SEPARATE CHAIN, STARTING (DID25H-62LE) (DAIDO) CHAIN, STARTING (TSUBAKIMOTO) GUIDE, STARTER CHAIN PROTECTOR, STARTER CHAIN SPROCKET COMP., STARTING (41T)
1 1 (1) 1 1 1
0.9 0.8 0.8 0.8 0.8
1 2 3 4 5
11321-179- 710 28101-GB4-701 28101-GB4-702 28102-G B4-700 28103-G B4-700 28110-KEV-900
0.9 0.9
6 7 8 9 10
28117-KFL-8 50 28120-1 79-710 28125-1 79-710 28126-2 53-030 28128-1 79-710
PLATE, STARTING SPROCKET SETTING OUTER, STARTING CLUTCH SPRING, STARTING CLUTCH ROLLER CAP, STARTING CLUTCH ROLLER SPRING PLATE, STARTING CLUTCH SIDE
1 1 3 3 1
11 12
90464-G B2-701 91005-GB2-701 91005-GB2-702 91101-179-710 91102-179- 711 91201-GB4-691 91201-GB4-692
CIRCLIP, INTERNAL, 23 BEARING, NEEDLE, 19X23X13 (NTN) BEARING, NEEDLE, 19X23X13 (NSK) ROLLER, 10X10 ROLLER, 5X11.8 OIL SEAL, 30X42X4.5 (NOK) OIL SEAL, 30X42X4.5 (ARAI)
2 1 1 3 1 1 1
91202-GB4-692 91301-035-003 91317-171-003
OIL SEAL, 18.9X28X5 (ARAI) O-RING, 107X2 (ARAI) O-RING, 6X1.7 (ARAI)
1 1 2
13 14 15
16 17 18 PC REVO 03-07
QTY
Part Number
Notes
E - 12 Starting Clutch
2 Service item
PC REVO 03-07
F.R.T.
No.
Part Number
19 20 21 22
93600-0 6016-0A 96001-0 6010-00 28120-K TL-691 90085-4 13-781
Description SCREW, FLAT, 6X16 BOLT, FLANGE, 6X10 CLUTCH ASSY., ONE WAY (EXEDY) BOLT, SOCKET, 6MM
QTY
5 1 1 3
Notes
E - 13 Starting Motor
2 Service item
1 2 3 5 6 9
F.R.T.
MOTOR, STARTING............................... TERMINAL, BRUSH(STARTER)............ SPROCKET, STARTER DRIVE..... ...... ... GASKET, STARTER MOTOR...... ...... ..... MOTOR UNIT, STARTING........ ....... ...... . SUB HARNESS, STARTER....................
PC REVO 03-07
0.8 1.0 0.8 0.9 0. 9 0.5
QTY
No.
Part Number
Description
1 2 3 4 5
31200- KTL-691 31201-187-701 31202-GB2-700 31204-187-701 31205-GB4-701
MOTOR ASSY., STARTING BRUSH SET SPROCKET (12T) SPRING, BRUSH PACKING
1 1 1 2 1
6 7 8 9 10
31208- GB4-701 31211-GB4-701 31213- GB4-701 32410-KTL-691 91308-GB4-701
MOTOR COMP. (MITSUBA) CASE A, FR. GEAR COMP., DRIVEN (MITSUBA) SUB HARNESS A O-RING A
1 1 1 1 1
11 12 13 14 15
91309-GB2-701 91309-GES-003 93892-04006-08 93892-05030-08 96001-06045-00
O-RING B CIRCLIP SCREW-WASHER, 4X6 SCREW-WASHER, 5X30 BOLT, FLANGE, 6X45
1 1 1 4 3
Notes
E - 14 Crankcase
2 Service item
1
2
3
F.R.T.
CRANKCASE :RIGHT............................. .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation GASKET, CRANKCASE.......................... .INCLUDES: Engine removal and installation CRANKCASE :LEFT................................ .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation
PC REVO 03-07
4.5
5.0
3.9
4.6
5.0
No.
QTY
Part Number
Description
1 2 3 4 5
11100-GB6-911 11191-KFM-900 11200-KFM-9 00 15761- KTL-690 16236- KFV-M20
CRANKCASE COMP., R. GASKET, CRANKCASE CRANKCASE COMP., L. TUBE, BREATHER CLAMP, OVER FLOW TUBE
1 1 1 1 1
6 7 8 9 10
90031-KFM-900 90032-KFM-900 90407-259-000 90703-HC4-000 92800- 12000
BOLT A, STUD, 6X199.5X7 BOLT B, STUD, 6X207.5X7 PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 BOLT, DRAIN PLUG, 12MM
2 2 1 2 1
11 12 13 14
95002- 50000 96001- 06050-0 0 96001- 06060-0 0 96001- 06065-0 0
CLIP, TUBE (C9) BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X65
2 1 2 4
Notes
E - 15 Crankshaft / Piston
2 Service item
2
4 9 11
F.R.T.
CRANKSHAFT........................................ 4.3 .INCLUDES: Engine removal and installation RING, PISTON AND/OR PISTON (ONE) 1.5 SPROCKET, TIMING.............................. 4.2 BEARING, CRANKSHAFT :LEFT......... .. 4.5 .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket BEARING, CRANKSHAFT :RIGHT......... .INCLUDES: Engine removal and
Part Number
1 2 3
5
06381-K FM-900 13000-K TL-740 13011-KFL-8 51 13011-KFL-8 52 13012-KFL-851 13012-KFL-852 13013-KFL-851 13013-KFL-852 13014-KFL-851 13014-KFL-852 13015-KFL-851 13015-KFL-852 13101-KFV-660 13102-KFV-660 13103-KFV-660 13104-KFV-660 13105-KFV-660 13111-087-000
ROD KIT, CONNECTING CRANKSHAFT COMP. RING SET, PISTON (STD.) (RIKEN) RING SET, PISTON (STD.) (TEIKOKU) RING SET, PISTON (0.25) (RIKEN) RING SET, PISTON (0.25) (TEIKOKU) RING SET, PISTON (0.50) (RIKEN) RING SET, PISTON (0.50) (TEIKOKU) RING SET, PISTON (0.75) (RIKEN) RING SET, PISTON (0.75) (TEIKOKU) RING SET, PISTON (1.00) (RIKEN) RING SET, PISTON (1.00) (TEIKOKU) PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON
6 7 8 9 10 11
13115-GN5-91 0 13310-K TL-740 13321-K TL-740 14311-KFL-8 50 90741-0 03-010 91001-GF6-004
CLIP, PISTON PIN, 13MM CRANKSHAFT COMP., R. CRANKSHAFT, L. SPROCKET, TIMING KEY, WOODRUFF, 4MM BEARING, RADIAL BALL, 6304
4.3
BEARING, CRANKSHAFT :BOTH.......... 4.8 .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket
PC REVO 03-07
No.
4
Description
QTY
1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 1 1 2
Notes
E - 16 Transmission
2 Service item
1
2
11 24
25
F.R.T.
MAINSHAFT, TRANSMISSION............... 4.1 .INCLUDES: Engine removal and installation .Replace countershaft add 0.2 COUNTERSHAFT, TRANSMISSION. ...... 4.1 .INCLUDES: Engine removal and installation .Replace mainshaft add 0.2 SPROCKET, DRIVE................................. 0.2 BEARING, MAINSHAFT :LEFT................ 4.1 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH............... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL .......................... 4.5 .INCLUDES: Engine removal and installation
BEARING, COUNTERSHAFT :RIGHT.... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH.... . 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
23211-KFM-902 23221-K FL-860 23421-K EV-901 23422-GB4-770 23431-K EV-911
MAINSHAFT (12T) SHAFT, COUNTER GEAR, COUNTERSHAFT LOW (34T) BUSH, 20X9 GEAR, MAINSHAFT SECOND (17T)
1 1 1 1 1
6 7 8 9 10
23441-K EV-901 23451-KFL-852 23461-GK 4-763 23471-K EV-750 23481-GB 4-771
GEAR, COUNTERSHAFT SECOND (29T) GEAR, MAINSHAFT THIRD (21T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH (23T)
1 1 1 1 1
11 12 13 14 15
23801-GF 6-002 23802-GN5-910 23911-GB4-770 24305-GB4-770 24306-GB 4-770
SPROCKET, DRIVE (14T) PLATE, FIXING COLLAR SPRING PLATE, GEARSHIFT DRUM LOCK
1 1 1 1 1
16 17 18 19 20
90452-GB 4-770 90461-GB4-770 90461-035-000 90461-459-010 90601-001-000
WASHER, THRUST, 17MM WASHER, SPLINE, 20X1.2 WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM CIRCLIP, EXTERNAL, 17MM
1 1 2 2 2
Notes
E - 16 Transmission
2 Service item
26
F.R.T.
BEARING, MAINSHAFT :RIGHT......... ... 4.1 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH............ 4.3 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :LEFT..... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH.... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation
PC REVO 03-07
QTY
No.
Part Number
Description
21 22 23 24 25
90601-459-000 91203-GB5-761 91203-GB5-762 92101- 06010-0 A 96100-60010-00 96100-62010-00
CIRCLIP, 20MM OIL SEAL, 17X29X5 (NOK) OIL SEAL, 17X29X5 (ARAI) BOLT, HEX., 6X10 BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6201
2 1 1 2 1 1
26
96100-62030-00
BEARING, RADIAL BALL, 6203
2
Notes
E - 17 Gearshift Drum
2 Service item
F.R.T.
1
FORK, GEARSHIFT................................. 4.1 .INCLUDES: Engine removal and installation .NOTE: Same time for two units
4
DRUM, GEARSHIFT................................. .INCLUDES: Engine removal and installation PLATE, GEARSHIFT DRUM STOPPER STOPPER OR SPRING, SHIFT DRUM SPINDLE, GEARSHIFT............................ ARM, GEARSHIFT...................................
6 8 10 11
PC REVO 03-07
4.1
1.1 1.1 1.2 1.2
No.
QTY
Part Number
Description
1 2 3 4 5
24211-KFM-9 00 24261-121-742 24263- 028-000 24301-KFL-851 24320- KFL-850
FORK, GEARSHIFT PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT PLATE ASSY., CONTACT
2 2 2 1 1
6 7 8 9 10
24411-GB4-7 71 24421-200-000 24430-GB4- 772 24435- GB4-772 24601- GN5-902
PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT
1 4 1 1 1
11 12 13 14 15
24630- GN5-942 24641-041-000 24651-041-000 24652-035-000 90071- 171-010
ARM COMP., GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING BOLT, KNOCK, 6MM
1 1 1 1 1
16 17 18 19 20
91208-KB4-671 94305-20062 96220-30085 96220-40100 96700- 06016-1 0
OIL SEAL, 11.6X24X10 (ARAI) PIN, SPRING, 2X6 ROLLER, 3X8.5 ROLLER, 4X10 BOLT, SOCKET, 6X16
1 1 2 1 1
Notes
E - 18 Kick Starter Spindle
2 Service item
F.R.T.
1
PINION, KICK STARTER........................ 4.0 .INCLUDES: Engine removal and installation
3
SPINDLE, KICK STARTER..................... 4.0 .INCLUDES: Engine removal and installation SPRING, KICK STARTER RETURN...... . 1.1
6
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
28211-178- 000 28221- 178-000 28251- KEV-900 28262-041-731 28271- 121-690
PINION, KICK STARTER (22T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPRING SPRING, STARTER PINION FRICTION
1 1 1 1 1
6 7 8 9 10
28281- 035-003 90452-115-000 90454- 107-000 90605-200-000 94510-16000
SPRING, KICK STARTER (NIPPON HATSUJO) WASHER, 17MM WASHER, THRUST, 20MM SET RING, 20MM CIRCLIP, EXTERNAL, 16MM
1 1 1 2 1
Notes
E - 19 Carburetor
2 Service item
F.R.T.
2 3 4 5
NEEDLE, JET......................................... FLOAT OR FLOAT VALVE.......... ....... .... TOP SET, CARBURETOR..... ...... ....... ... CHAMBER, FLOAT................................
0.8 0.6 0.4 0.5
7 12 15 25 33
VALVE, THROTTLE............................... VALVE, AIR CUT.................................... CARBURETOR ASSEMBLY.......... ....... . COCK ASSY., FUEL.............................. JET, MAIN..............................................
0.5 0.2 0.7 0.3 0.6
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
16010-KRS-601 16012-K TL-851 16013-K EV-900 16014-KTL-741 16015-K TL-741
GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT
1 1 1 1 1
6 7 8 9 10
16016-KTL-691 16022-K FM-901 16028-KFM-901 16037-K RS-601 16040-K EV-900
SCREW SET VALVE SET, THROTTLE SCREW SET PLATE SET, VALVE GASKET SET
1 1 1 1 1
11 12 13 14 15
16041-GB 5-D30 16048-K PH-901 16075-GHB-B40 16075-GHB-640 16100-K VR-601
NUT SET, SQUARE VALVE SET, AIR CUT O-RING, 2.4X25 O-RING, 1.3X4.3 CARBURETOR ASSY. (PB5JD A)
1 1 1 2 1
16 17 18 19 20
16118-KTL-7 41 16148-1 41-881 16155-K RS-861 16163-GB G-960 16165-KTL-741
CAP, CABLE SEALING CAP, CHOKE DUST VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET
1 1 1 1 1
Notes
E - 19 Carburetor
2 Service item
PC REVO 03-07
F.R.T.
QTY
No.
Part Number
Description
21 22 23 24 25
16175-G B0-911 16176-G B0-911 16199-KTL-741 16199-428-771 16951-K PW-901
CUP, FUEL STRAINER S CREEN, FUEL STRAINER TUBE, AIR VENT TUBE, OVERFLOW BODY SET, COCK
1 1 1 1 1
26 27 28 29 30
16963-K PW-901 93892-03012-18 93892-04010-18 93892-04018-18 93892-05010-18
LEVER SET, COCK SCREW-WASHER, 3X12 SCREW-WASHER, 4X10 SCREW-WASHER, 4X18 SCREW-WASHER, 5X10
1 2 2 2 1
31 32 33 34
95002-02089 95002-02659 99101-KRL-0720 99103-KFM-0420
CLIP, TUBE (B8) CLIP, TUBE (B6.5) JET, MAIN, #72 JET, SLOW, #42
1 1 1 1
Notes
F-1 Headlight
Service item
1 3 4
F.R.T.
HEADLIGHT UNIT.................................. 0.4 SOCKET, HEADLIGHT........................... 0.3 BULB, HEADLIGHT................................ 0.3 .NOTE: Same time for two units
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
33110-KVR-60 1 33118-KTL-7 41 33130-K VR-601 34901-KPH-881 34908-GA7-701
HEADLIGHT UNIT BRACKET, HEADLIGHT S OCKET COMP., HEADLIGHT BULB, HEADLIGHT (12V 32/32W) (STANLEY) BULB, WEDGE BASE (T10) (12V 3.4W)
1 2 1 1 1
6 7
90101-G J6-000 93903-3 4380
BOLT, ADJUSTING SCREW, TAPPING, 4X12
1 2
Notes
3
F-2 Meter
3
Service item
F.R.T.
No.
QTY
Part Number
Description BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (12V 1.7W) BULB, WEDGE BASE (T10) (12V 1.7W) SPEEDOMETER ASSY. SPEEDOMETER COMP. LENS ASSY
2 (2) 7 (7) 1 1 1
3 4 5
METER ASSY., COMBINATION..... ....... . 0.5 METER, COMBINATION........................ 0.6 LENS, METER........................................ 0.5
1
6 8 9
CASE, METER....................................... 0.6 SOCKET ASSY., METER BULB.... ....... .. 0.7 PLATE, REFLECTING............................ 0.5
3 4 5
34908-GA7-701 34909-KVR-600 34908-MB9-871 34908-KVE-900 37200-KVR-601 37210- KVR-601 37211-KVR-601
11 13 14
RELAY, WINKER.................................... 0.4 CABLE, SPEEDOMETER...................... 0.3 CABLE, SPEEDOMETER INNER........... 0.1
6 7 8 9 10
37212-KVR-601 37213- KVR-601 37224- KVR-601 37302- KVR-601 37305-KE5-008
CASE ASSY. HOLDER, WINKER RELAY SOCKET COMP. PLATE ASSY., REFLECTING SCREW-WASHER, 3X22
1 1 1 1 3
11 12 13 14 15
38301- GBG-911 38306-KK4-000 44830- KTM-880 44831-KTM-880 90035-166-008
RELAY COMP., WINKER SUSPENSION, WINKER RELAY (MITSUBA) CABLE COMP., SPEEDOMETER CABLE, INNER SCREW-WASHER, SPECIAL, 4X10
1 1 1 2
16 17
90101-KY6-008 91352-671-003 91352-671-004 93903-25310
SCREW, TAPPING, 3X14 O-RING, 8.5X1.5 (ARAI) O-RING, 8.5X1.5 (NOK) SCREW, TAPPING, 5X16
1 1 1 3
2
18 PC REVO 03-07
Notes
F-3 Handle Lever / Cable
Service item
F.R.T.
1 2 3 5
CABLE, THROTTLE.............................. CABLE, CHOKE.................................... LEVER, CHOKE :HANDLE SIDE.......... SWITCH, FRONT STOP........................
0.6 0.4 0.1 0.4
6 7 8 10
CABLE, FRONT BRAKE........................ GRIP, THROTTLE.................................. GRIP, HANDLE :LEFT............................ HOUSING, THROTTLE.........................
0.5 0.4 0.1 0.4
11
LEVER, HANDLE :RIGHT...................... 0.3 LEVER, HANDLE :BOTH....................... 0.4
PC REVO 03-07
No.
QTY
Part Number
Description
17910- KVR-600 17950- KVR-600 17961-KFM-900 17962-KTM-850 53140- KVR-600
CABLE COMP., THROTTLE CABLE COMP., CHOKE LEVER, CHOKE STOPPER, CABLE GRIP COMP., THROTTLE
1 1 1 1 1
6 7 8 9 10
53166- KVR-600 53167-KFM-900 53175- KRS-690 88113-KET-900 88110-KVR-6 00ZA
GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE CAP, LOCK NUT MIRROR COMP., R. *NH1*.... ...... BLACK
1 1 1 2 1
11 12 13 14 15
88120- KVR-600ZA 90314- KVR-600 90314- KVR-600 90442-147-000 93500-05010-0G
MIRROR COMP., L. *NH1*.... ...... BLACK NUT, LOCK NUT, LOCK WASHER, WAVE SCREW, PAN, 5X10
1 1 1 1 1
16 17 18
93500-05012-0G 93500-05025-0G 94103-05700
SCREW, PAN, 5X12 SCREW, PAN, 5X25 WASHER, PLAIN, 5MM
1 1 1
1 2 3 4 5
Notes
3
F-4 Fr. Brake Master Cylinder
3
F.R.T.
No.
1 2
SWITCH, FRONT STOP......................... 0.3 HOSE, FRONT BRAKE......................... 0.7 .INCLUDES: Bleed brakes
6
CYLINDER, FRONT BRAKE MASTER 0.7 .INCLUDES: Bleed brakes DIAPHRAGM, FRONT BRAKE MASTER CYLINDER............................................. 0.1
1 2 3 4 5
35340-M A5-671 45126-K TM-851 45156-KTL-750 45157-KAN-850 45504-4 10-003
SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE CLAMPER, BRAKE HOSE CLAMPER B, BRAKE HOSE BOOT COMP.
1 1 1 1 1
6 7 8 9 10
45510-K PH-881 45512-MA6-006 45513-G W0-911 45517-GW0-751 45520-GW0-911
CYLINDER SUB ASSY., FR. BRAKE MASTER PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM
1 1 1 1 1
11 12 13 14 15
45521-G W0-911 45530-471-831 53175-KET-921 90102-K GH-900 90114-KGH-90 0
PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, FLANGE, 6X10 BOLT, HANDLE LEVER PIVOT
1 1 1 1 1
16 17 18 19 20
90145-KM3-751 90545-3 00-000 90651-MA5-671 93600-0 4012-1 G 93893-04012-17
BOLT, OIL, 10X22 (SAGA) WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12
2 4 1 2 1
21 22
94050-0 6000 95701-0 6022-0 7
NUT, FLANGE, 6MM BOLT FLANGE, 6X22
1 2
Service item
10
12 13
PISTON SET, FRONT BRAKE MASTER 0.7 .INCLUDES: Bleed brakes LEVER, HANDLE :RIGHT...................... 0.3
PC REVO 03-07
Part Number
Description
QTY
Notes
F-5 Handle Pipe / Handle Cover / Switch
Service item
F.R.T.
No.
Part Number
Description
QTY
1 2 3 4 5
SWITCH, LIGHTING............................... SWITCH, STARTER............................... SWITCH, DIMMER................................. SWITCH, HORN..................................... SWITCH, WINKER.................................
0.4 0.4 0.4 0.4 0.4
1 2 3 4 5
35150-K PH-880 35160-K PH-881 35170-K PH-651 35180-K PH-881 35200-K PH-901
SWITCH SWITCH SWITCH SWITCH SWITCH
UNIT, LIGHTING UNIT, STARTING UNIT, DIMMER UNIT, HORN UNIT, WINKER
1 1 1 1 1
6 7
PIPE, STEERING HANDLE................... WEIGHT B, HANDLE :LEFT.................. WEIGHT B, HANDLE :RIGHT................ WEIGHT B, HANDLE :BOTH.................
0.9 0.2 0.2 0.4
6 7 8 9 10
53100-K VR-600 53104-KPH-950 53105-KPH-950 53106-KR3-000 53108-KR3-770
PIPE COMP., STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT A, STEERING HANDLE RUBBER A, HANDLE WEIGHT RING, HANDLE WEIGHT SNAP
1 2 2 4 2
11
COVER, HANDLE :REAR...................... COVER, HANDLE :BOTH...................... COVER, HANDLE :FRONT.................... COVER, HANDLE :BOTH......................
0.6 0.7 0.4 0.7
11 12
53206-K VR-600 53205-K VR-610PEO 53205-K VR-610VSM 53205-KVR-610ABM 53205-KVR-610FMV 53205-K VR-610DSM 53205-K VR-610CGR 53205-K VR-610PFY 53205-KVR-610SBM 53205-K VR-610FMX 64521-M N5-000 90103-K PH-720 90106-GN5 -900
COVER, RR. HANDLE COVER SET, HANDLE YR-243P ..... MARS ORANGE COVER SET, HANDLE NH-177M .... ROYAL SILVER COVER SET, HANDLE B-201M ....... ACTIVE BLUE COVER SET, HANDLE R-258 .......... WINNING RED COVER SET, HANDLE NH-A30M .... DIGITAL SILVER COVER SET, HANDLE R-101C ...... . GLORY RED COVER SET, HANDLE Y-163P.......... FLASH YELLOW COVER SET, HANDLE B-195M ....... SPORTY BLUE COVER SET, HANDLE NH-341P ..... SONIC WHITE NUT, CLIP, 4MM BOLT, FR. HANDLE COVER BOLT, FLANGE, 10X50
12
PC REVO 03-07
13 14 15
1 1 (1) (1) (1) (1) (1) (1) (1) (1) 6 1 1
Notes
3
F-5 Handle Pipe / Handle cover / Switch
3
Service item
PC REVO 03-07
F.R.T.
No.
Part Number
Description
QTY
16 17 18 19 20
90191-KPP-900 90304-K GH-901 90501-KPH-690 90505-KPH-880 91509-GE 2-760
SCREW, OVAL, 6X50 NUT, U, 10MM COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING SCREW, PAN, 5X11.5
2 1 1 1 1
21 22 23
93891-04016-07 93891-04020-07 93903-34380
SCREW-WASHER, 4X16 SCREW-WASHER, 4X20 SCREW, TAPPING, 4X12
2 4 2
Notes
F-6 Steering Stem
Service item
F.R.T.
3
RACE, STEERING BALL :UPPER.......... 1.2 RACE, STEERING BALL :BOTH............ 1.2
4
RACE, STEERING BALL :LOWER......... 1.2 RACE, STEERING BALL :BOTH............ 1.2
6 7 10
RACE, STEERING TOP CONE.............. 0.6 RACE, STEERING BOTTOM CONE...... 1.3 STEM OR SHAFT ASSY., STEERING... . 1.2
11
THREAD, STEERING HEAD TOP...... .... 0.6
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
06530-GBG-B20 06531-GBG-B20 50301-KPH-720 50302-KPH-720 50306-GN5-900
BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29 RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL NUT, STEERING STEM LOCK
1 1 1 1 1
6 7 8 9 10
53211-KPH-7 20 53212- KPH-720 53214-GN5-900 53216- GN5-830 53219-KTL-690
RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING STEM NUT STEM SUB ASSY., STEERING
1 1 1 1 1
11 12
5 3220-GN5 -900 95801-10045-00
THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 10X45
1 4
Notes
3
F-7 Front Fender
3
Service item
2 3
F.R.T.
FENDER A, FRONT................................. 0.3 .NOTE: Same time for two units FENDER B, FRONT................................ 0.3 .NOTE: Same time for two units
PC REVO 03-07
No.
Part Number
Description
3 4 5
45465-KTL-740 61100-KVR-6 00PEO 61100-KVR-6 00VSM 61100-KVR-600ABM 61100-KVR-600FMV 61100-KVR-6 00DSM 61100-KVR-6 00CGR 61100-KVR-6 00PFY 61100-KVR-600SBM 61100-KVR-6 00FMX 61200-KTL-690 81312-KPH-900 84601- HA7-670
GUIDE, FR. BRAKE CABLE FENDER A, FRONT YR-243P ..... MARS ORANGE FENDER A, FRONT NH-177M .... ROYAL SILVER FENDER A, FRONT B-201M ....... ACTIVE BLUE FENDER A, FRONT R-258 .......... WINNING RED FENDER A, FRONT NH-A30M .... DIGITAL SILVER FENDER A, FRONT R-101C ...... . GLORY RED FENDER A, FRONT Y-163P.......... FLASH YELLOW FENDER A, FRONT B-195M ....... SPORTY BLUE FENDER A, FRONT NH-341P ..... SONIC WHITE FENDER B, FR. COLLAR, FR. FENDER NUT, FENDER SETTING
6 7 8 9
90503-KBP-900 96001- 06014-0 0 96001- 06016-0 0 96001- 06025-0 0
COLLAR, MAIN SIDE COVER BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X25
1 2
QTY
1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 2 1 3 2 2 1
Notes
F-8 Front Fork
Service item
1 2
3
5
12
13 14
F.R.T.
FORK ASSY., FRONT :RIGHT......... ....... FORK ASSY., FRONT :BOTH.... ....... ...... SPRING, FRONT FORK :LEFT......... ..... SPRING, FRONT FORK :RIGHT......... ... SPRING, FRONT FORK :BOTH............. PIPE, FRONT FORK :LEFT.................... PIPE, FRONT FORK :RIGHT......... ...... ... PIPE, FRONT FORK :BOTH................... CASE, BOTTOM :RIGHT........................ CASE, BOTTOM :BOTH.........................
0.5 0.7 0.7 0.7 1.0 0.8 0.8 1.3 0.9 1.5
SEAL SET, FRONT FORK :LEFT......... ... SEAL SET, FRONT FORK :RIGHT....... .. SEAL SET, FRONT FORK :BOTH.... ..... FORK ASSY., FRONT :LEFT......... ...... ... FORK ASSY., FRONT :BOTH.... ....... ..... CASE, BOTTOM :LEFT.......................... CASE, BOTTOM :BOTH........................
0.8 0.8 1.3 0.5 0.7 0.9 1.5
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
51400-K TL-N00 51401-KPH-971 51410-K TM-881 51412-GN5-901 51420-K TM-871
FORK ASSY., R. FR. SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE COMP., R. FR. BOTTOM
1 2 2 2 1
6 7 8 9 10
51425-GN5-901 51437-KGH-901 51454-K EV-881 51456-KPH-901 51466-065-901
DUST SEAL RING, PISTON SEAT B, SPRING RING, STOPPER RING, OIL SEAL STOPPER
2 2 2 2 2
11 12 13
15
51470-K PH-901 51490-K GH-901 51500-KTL-701 51500-K TL-N00 51520-KTL-701 51520-KTL-N00 90116-KV3-7 01
PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. FORK ASSY., L. FR. CASE, L. FR. BOTTOM CASE, L. FR. BOTTOM BOLT, SOCKET, 8MM
2 2 1 1 1 1 2
16 17
90544-283-000 91356-GM0-003
WASHER, SPECIAL, 8MM O-RING
2 2
14
Notes
3
F-9 Front Brake Caliper
3
Service item
2 5
13 14
F.R.T.
SHOE(PAD) SET, BRAKE :FRONT........ PISTON, FRONT BRAKE CALIPER... ... .INCLUDES: Bleed brakes
0.1 0.5
CALIPER, FRONT BRAKE..................... 0.4 .INCLUDES: Bleed brakes BRACKET, FRONT CALIPER... ....... ...... . 0.2
No.
Description
1 2 3 4 5
06451- GE2-405 06455- KW6-843 43352-568-003 43353- 461-771 45107-MN5-006
SEAL SET, PISTON PAD SET, FR. SCREW, BLEEDER (NISSIN) CAP, BLEEDER PISTON
2 1 1 1 2
6 7 8 9 10
45108-ML4-006 45131- GZ0-006 45132-166-016 45133-MA3-006 45203-MG3-016
SPRING, PAD BOLT, PIN BOOT, PIN BUSH (NISSIN) BOOT B PLUG, PIN
1 1 1 1 2
11 12 13
45215- KA3-732 45216- 166-006 45250-GT4-305 45250- KTM-850 45290- KEV-651 90131- KPH-880
PIN, HANGER WASHER, WAVE CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) BRACKET SUB ASSY., R. FR. CALIPER BOLT, TORX, 8X25
2 1 1 1 1 2
14 15
PC REVO 03-07
QTY
Part Number
Notes
F - 10 Front Wheel ( Spoke )
Service item
F.R.T.
1 5
AXLE, FRONT WHEEL ......................... FRONT WHEEL.....................................
0.2 0.8
7 8 9
RIM, WHEEL :FRONT............................ 2.2 FRONT TIRE(ONE)............................... 0.7 TUBE, FRONT TIRE(ONE)................... 0.7
12 14
GEARBOX ASSY., SPEEDOMETER. ... DISC, FRONT BRAKE..........................
0.2 0.3
19
BEARING, FRONT WHEEL(ONE)........ .Replace 1 bearing add 0.1
0.4
No.
Description
1 2 3 4
44301-KPH-900 44311-KPH-9 00 44620-KPH-650 44635- KPH-650ZB
1 1 1
5
44650- KTL-700ZA
AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE HUB SUB ASSY., FR. *NH255M* ....... .... SHIMMER SILVER METALLIC WHEEL SUB ASSY., FR. *NH255M* ....... .....SHI MMER SILVER METALLIC
1 1
6 7 8 9 10
44680-166-000 44701-KPH-880 44711-KTM-851 42712-GBG-881 44713-KTM-850
RETAINER, GEAR BOX RIM, FR. WHEEL TIRE, FR. (SRI) (70/90-17 M/C 38P) TUBE, TIRE (SRI) (70/90-17) FLAP, TIRE (SRI) (17X1.40)
1 1 1 1 1
11 12 13 14
44800- KPH-651 44806-KGH-901 44809-KFM-900 45251-KTM-N01 45251- KTM-N02 90105- KGH-900
BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE (YUTAKA) DISK, FR. BRAKE (SUNSTAR) BOLT, BRAKE DISK, 8X24
1 1 1 1 1 4
15
PC REVO 03-07
QTY
Part Number
Notes
3
F - 10 Front Wheel ( Spoke )
3
Service item
F.R.T.
No.
16 17 18
PC REVO 03-07
Part Number
Description
19 20
90306-K GH-901 91251-KPH-901 91258-KGH-902 91258-410-013 96140-62010-10 96140-63010-10
NUT, U, 12MM DUST SEAL, 21X37X7 DUST SEAL, 40X50X5 (NOK) DUST SEAL, 40X50X5 (ARAI) BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6301U
21 22
97280-31207-F0 97550-31206-F0
SPOKE SET (A11X183.5) (INSIDE) SPOKE SET (A11X183) (OUTSIDE)
QTY
1 1 1 1 1 1 18 18
Notes
F - 10 - 1 Front Wheel ( Cast Wheel )
Service item
F.R.T.
1 2 5
TUBE, FRONT TIRE(ONE).................... 0.7 AXLE, FRONT WHEEL ......................... 0.2 FRONT WHEEL..................................... 0.8
7 8
FRONT TIRE(ONE)............................... GEARBOX ASSY., SPEEDOMETER.. ..
0.7 0.2
11 16
DISC, FRONT BRAKE.......................... BEARING, FRONT WHEEL(ONE)........ .Replace 1 bearing add 0.1
0.3 0.4
No. 1 2 3 4 5
42712-GBG-881 44301-KPH-900 44311-KPH-9 00 44311-KPH-9 00 44650- KVR-620ZB
Description
QTY
TUBE, TIRE (70/90-17) AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. WHEEL SIDE WHEEL SUB ASSY., FR. *NH303M* ....... ...... . MAT AXIS GRAY METALLIC
1 1 1 1 1
6 7 8 9 10
44680-166-000 44711-KTM-851 44800-KPH-651 44806-KGH-901 44809-KFM-900
RETAINER, GEAR BOX TIRE, FR. (SRI) (70/90-17 M/C 38P) BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER WASHER, SPEEDOMETER GEAR
1 1 1 1 1
11
45251- KPH-881 45251-KTM-852 90105- KGH-900 90306-KGH-901 91251-KPH-901 91258-KGH-902 91258-410-013
DISK, FR. BRAKE (YUTAKA) DISK, FR. BRAKE (SUNSTAR) BOLT, BRAKE DISK, 8X24 NUT, U, 12MM DUST SEAL, 21X37X7 DUST SEAL, 40X50X5 (NOK) DUST SEAL, 40X50X5 (ARAI)
1 1 4 1 1 1 1
96150-62010-10 96150-63010-10
BEARING, RADIAL BALL, 6201UU BEARING, RADIAL BALL, 6301UU
1 1
12 13 14 15
16 17 PC REVO 03-07
Part Number
Notes
3
F - 11 Rear Brake Panel
3
Service item
F.R.T.
1 3 5
SHOE(PAD) SET, BRAKE :REAR..... ..... 0.4 AXLE, REAR WHEEL............................. 0.3 PANEL, REAR BRAKE........................... 0.5
7
ARM, BRAKE :REAR.............................. 0.1
PC REVO 03-07
No.
QTY
Part Number
Description
06430-K PH-900 40543-K EV-900 42301-KPG-900 42313-G BG-B20 43100-K PH-700ZB 43100-K PH-700ZC
SHOE SET, BRAKE ADJUSTER, R. CHAIN AXLE, RR. WHEEL COLLAR, RR. BRAKE PANEL SIDE PANEL COMP., RR. BRAKE *NH255M*.. .....SHI MMER SILVER METALLIC *NH303M*.. .....MAT AXIS GRAY METALLIC
6 7 8 9 10
43141-KTM-850 43410-KPH-900 43434-ME1-670 45133-028-000 45134-250-000
CAM, RR. BRAKE ARM, RR. BRAKE RUBBER, STOPPER ARM SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM
1 1 1 2 1
11 12 13 14 15
45145-K FM-900 90301-K GH-901 90302-KBP-900 90505-425-000 92811-10000
INDICATOR, FR. BRAKE NUT, U, 6MM NUT, SPECIAL, 6MM WASHER, 8MM BOLT A, BRAKE STOPPER
1 1 1 1 1
16 17 18 19
94001-06000-0S 94001-08000-0S 94201-20150 95701-0 6035-00
NUT, HEX., 6MM NUT, HEX., 8MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 6X35
1 1 1 1
1 2 3 4 5
1 1 1 1 1 (1)
Notes
F - 12 Rear Wheel
Service item
1 3
F.R.T.
DAMPER, REAR WHEEL...................... 0.3 SPROCKET, FINAL DRIVEN................. 0.4
6 8 10
FLANGE ASSY., FINAL DRIVEN.... ....... REAR WHEEL....................................... REAR TIRE(ONE).................................
0.4 0.8 0.8
13 21
TUBE, REAR TIRE(ONE)..................... BEARING, REAR WHEEL(ONE).......... .Replace 1 bearing add......................... BEARING, FINAL DRIVEN FLANGE....
0.8 0.5 0.1 0.5
22
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
06410-K FL-850 40543-KEV-900 41201-K TL-700 42303-KAN-T40 42304-KFM-900
DAMPER SET, WHEEL ADJUSTER, R. CHAIN SPROCKET, FINAL DRIVEN(36T) SLEEVE, RR. WHEEL COLLAR, RR. WHEEL SIDE
1 1 1 1 1
6 7 8
42615-K PH-880 42620-KFL-850 42635-K PH-900ZB
1 1
9
42650-K PH-880ZB
10
42653-001-004
FLANGE SUB ASSY., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE HUB SUB ASSY., RR. *NH255M* ....... . SHIMMER SILVER METALLIC WHEEL SUB ASSY., RR. *NH255M* ....... .. SHIMMER SILVER METALLIC O-RING, 40.5X3 (NIPPON DUST KEEPER)
11 12 13 14 15
42701-383-701 42711-KTM-850 42712-KVR-960 42713-KTM-850 90128-K FM-900
RIM, RR. WHEEL (1.60x17) TIRE, RR. (80/90-17 M/C 44P) TUBE, TIRE (80/90-17 M/C) FLAP, TIRE (SRI) (17X1.60) BOLT, STUD, 8x19.5
1 1 1 1 4
16 17 18 19 20
90302-KBP-900 90306-K GH-901 90309-357-000 91251-KPH-881 94001-06000-0S
NUT, SPECIAL, 6MM NUT, U, 12MM NUT, HEX., 8MM DUST SEAL, 27x40x4.5 NUT, HEX., 6MM
1 1 4 1 1
1 1 1
Notes
3
F - 12 Rear Wheel
3
Service item
F.R.T.
No. 21 22 23 24 25
PC REVO 03-07
Part Number 96140-62010-10 96140-62030-10 96140-63010-10 97282-41158-P0 97548-41157-P0
Description BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6301U SPOKE SET A, 10X159 (INSIDE) SPOKE SET A, 10X158.5 (OUTSIDE)
QTY
1 1 1 18 18
Notes
F - 12 - 1 Rear Wheel (Cast Wheel)
Service item
F.R.T.
No.
QTY
Part Number
Description DAMPER SET, WHEEL ADJUSTER, R. CHAIN SPROCKET, FINAL DRIVEN (36T) (SUNSTAR) SPROCKET, FINAL DRIVEN (36T) (PT.RODA) SLEEVE, RR. WHEEL COLLAR, RR. WHEEL SIDE
1 1 1
4 5
06410-K FL-850 40543-K EV-900 41201-K TL-691 41201-K VR-600 42303-KAN-T40 42304-KFM-900 42615-KPH- 880 42620-K FL-850 42650-K VR-620ZB
1 1
1 2 3
1 3 4
DAMPER, REAR WHEEL...................... 0.3 SPROCKET, FINAL DRIVEN................. 0.4 SLEEVE, REAR WHEEL....................... 0.5
6 8
FLANGE ASSY., FINAL DRIVEN.... ....... REAR WHEEL.......................................
0.4 0.8
11 12 13
RIM, WHEEL :REAR............................. REAR TIRE(ONE)................................. TUBE, REAR TIRE(ONE).....................
2.3 0.8 0.8
6 7 8
21
BEARING, REAR WHEEL(ONE).......... .Replace 1 bearing add......................... BEARING, FINAL DRIVEN FLANGE....
0.5 0.1 0.5
9 10
42653-001-004 42711-KTM-850
FLANGE SUB ASSY., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE WHEEL SUB ASSY., RR. *NH303M*.. ...... .. MAT AXIS GRAY METALLIC O-RING, 40.5X3 (NIPPON DUST KEEPER) TIRE, RR. (SRI) (80/90-17 M/C 44P)
11 12 13 14 15
42712-KPH-881 90128-K FM-900 90302-KBP-900 90306-K GH-901 90309-357-000
TUBE, TIRE (SRI) (80/90-17) BOLT, STUD, 8X19.5 ) NUT, SPECIAL, 6MM NUT, U, 12MM NUT, HEX., 8MM
1 4 1 1 4
16 17 18 19 20
91251-KPH-881 94001-06000-0S 96140-62010-10 96140-62030-10 96140-63010-10
DUST SEAL, 27X40X4.5 NUT, HEX., 6MM BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6301U
1 1 1 1 1
22
PC REVO 03-07
1 1
1 1 1
Notes
3
F - 13 Fuel Tank
3
Service item
F.R.T.
1 2
STRAINER, FUEL................................... 0.5 TANK, FUEL............................................ 0.6
6
METER, FUEL......................................... 0.2
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
16910-K FM-902 17510-K TL-690 17620-G A7-023 17631-KTL-850 17631-0 96-701
STRAINER COMP., FUEL TANK COMP., FUEL CAP, FUEL FILLER TUBE, FUEL, 5.3X600 PACKING, FUEL FILLER CAP
1 1 1 1 1
6 7 8 9 10
37010-KTL-740 37801-GA7-700 37802-K TL-740 95001-55040-40 95002-02100
FUEL UNIT SET PACKING, BASE RETAINER, FUEL UNIT TUBE, FUEL, 5.3X40 (95001-55001-60M) CLIP, TUBE (B10)
1 1 1 1 4
11
95701-0 6012-0 0
BOLT, FLANGE, 6X12
4
Notes
F - 14 Seat
Service item
F.R.T.
1 4 5
RAIL, GRAB :REAR............................... SEAT :DOUBLE..................................... HINGE, SEAT.........................................
0.1 0.1 0.1
7 10
CATCH, SEAT :REAR SIDE.................. KEY, SEAT LOCK..................................
0.6 0.5
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
50400-KVR-600 75581-GN8-920 77115-KPH-9 00 77200-K VR-600 77201-KPH-900
RAIL, RR. GRAB SPRING, LOCK KEY SETTING RUBBER, SEAL SEAT COMP., DOUBLE HINGE, SEAT
1 1 1 1 1
6 7 8 9 10
77214-K PH-900 77230-K VR-600 77234-G N2-000 77236-G W0-000 7240-KTL -N10
RUBBER B, SEAT SETTING LOCK COMP., SEAT SPRING, SEAT LOCK WASHER, SEAT LOCK LOCK ASSY., SEAT
4 1 1 1 1
11 12 13 14
90105-K PH-900 94001-06070-0S 95701-06012-00 95701-08020-00
BOLT, SEAT HINGE NUT, HEX., 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 8X20
1 2 2 4
Notes
3
F - 15 Body Cover
3
Service item 1 2 3 4 5
F.R.T.
COVER, SIDE :RIGHT............................ COVER, SIDE :BOTH............................ COVER, SIDE :LEFT.............................. COVER, SIDE :BOTH............................ COVER, BODY :RIGHT.......................... COVER, BODY :BOTH.......................... COVER, BODY :LEFT............................ COVER, BODY :BOTH.......................... COVER, BODY :REAR..........................
PC REVO 03-07
0.5 0.5 0.5 0.5 0.6 0.7 0.6 0.7 0.5
No.
Part Number
Description
QTY
1 2 3
64325-KVR-600 64330-KVR-600 64410-KVR-600PEO 64410- KVR-600VS M 64410-KVR-600ABM 64410-KVR-600FMV 64410- KVR-600DSM 64410-KVR-600CGR 64410- KVR-600PFY 64410-KVR-600SBM 64410-KVR-600FMX
COVER, R. CENTER COVER, L. CENTER COVER, R BODY YR-243P ..... MARS ORANGE COVER, R BODY NH-177M .... ROYAL SILVER COVER, R BODY B-201M ....... ACTIVE BLUE COVER, R BODY R-258 .......... WINNING RED COVER, R BODY NH-A30M .... DIGITAL SILVER COVER, R BODY R-101C ....... GLORY RED COVER, R BODY Y-163P.......... FLASH YELLOW COVER, R BODY B-195M ....... SPORTY BLUE COVER, R BODY NH-341P ..... SONIC WHITE
1 1 1 (1) (1) (1) (1) (1) (1) (1) (1)
4
64420-KVR-600PEO 64420- KVR-600VS M 64420-KVR-600ABM 64420-KVR-600FMV 64420- KVR-600DSM 64420-KVR-600CGR 64420- KVR-600PFY 64420-KVR-600SBM 64420-KVR-600FMX
COVER, L BODY YR-243P ..... MARS ORANGE COVER, L BODY NH-177M .... ROYAL SILVER COVER, L BODY B-201M ....... ACTIVE BLUE COVER, L BODY R-258 .......... WINNING RED COVER, L BODY NH-A30M .... DIGITAL SILVER COVER, L BODY R-101C ....... GLORY RED COVER, L BODY Y-163P.......... FLASH YELLOW COVER, L BODY B-195M ....... SPORTY BLUE COVER, L BODY NH-341P ..... SONIC WHITE
1 (1) (1) (1) (1) (1) (1) (1) (1)
Notes
F - 15 Body Cover
Service item
1 2 3 4 5
F.R.T.
COVER, SIDE :RIGHT............................ COVER, SIDE :BOTH............................ COVER, SIDE :LEFT.............................. COVER, SIDE :BOTH............................ COVER, BODY :RIGHT.......................... COVER, BODY :BOTH.......................... COVER, BODY :LEFT............................ COVER, BODY :BOTH.......................... COVER, BODY :REAR..........................
PC REVO 03-07
0.5 0.5 0.5 0.5 0.6 0.7 0.6 0.7 0.5
No.
Part Number
Description
5
83510-KVR-600PEO 83510-K VR-600VSM 83510-KVR-600ABM 83510-KVR-600FMV 83510-K VR-600DSM 83510-KVR-600CGR 83510-K VR-600PFY 83510-KVR-600SBM 83510-KVR-600FMX
COVER TAIL, YR-243P ...... MARS ORANGE COVER TAIL, NH-177M .... ROYAL SILVER COVER TAIL, B-201M ....... ACTIVE BLUE COVER TAIL, R-258 .......... WINNING RED COVER TAIL, NH-A30M .... DIGITAL SILVER COVER TAIL, R-101C ....... GLORY RED COVER TAIL, Y-163P.......... FLASH YELLOW COVER TAIL, B-195M ....... SPORTY BLUE COVER TAIL, NH-341P ..... SONIC WHITE
6 7 8 9
90108-K TL-740 90677-K AN-T00 91509-GE 2-760 93903-2 4310
BOLT, BODY COVER SETTING NUT, CLIP, 5MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 4X12
QTY
1 (1) (1) (1) (1) (1) (1) (1) (1) 2 3 5 4
Notes
3
F - 16 Air Cleaner
3
F.R.T.
No.
1 3
ELEMENT, AIR CLEANER..................... 0.2 CASE, AIR CLEANER............................ 0.5
6 7
COVER, AIR CLEANER CASE.............. 0.2 TUBE, AIR CLEANER CONNECTING... 0.4
Service item
PC REVO 03-07
QTY
Part Number
Description
1 2 3 4 5
17210-K PH-900 17213-KPH-900 17225-K PH-880 17227-HC0-000 17234-KCW-871
ELEMENT COMP., AIR CLEANER SEAL, AIR CLEANER COVER CASE SUB ASSY., AIR CLEANER TUBE, VINYL, 11X15X45 TUBE, AIR CLEANER DRAIN
1 2 1 1 1
6 7 8 9 10
17235-K PH-700 17253-KTL-740 17256-053-010 90116-ME9-0 00 93500-0 5020-0A
COVER SUB ASSY., AIR CLEANER TUBE, AIR CLEANER CONNECTING BAND B, AIR CLEANER CONNECTING TUBE BOLT, FLANGE, 6MM SCREW, PAN, 5X20
1 1 1 2 1
11 12 13
93903-2 5510 95002-41300-08 95002-80000
SCREW, TAPPING, 5X25 CLAMP, TUBE (D13) CLIP, TUBE (C12)
5 1 1
Notes
F - 17 Exhaust Muffler
Service item
1 2 3
F.R.T.
GASKET, EXHAUST PIPE..................... 0.3 MUFFLER.............................................. 0.3 PROTECTOR, MUFFLER...................... 0.1
PC REVO 03-07
Description
QTY
No.
Part Number
1 2 3 4 5
18291-HB2-900 18350-K VR-600 18355-KVR-600 90207-K VR-600 94050-08000
GASKET, EX. PIPE MUFFLER COMP., EX. COVER, MUFFLER NUT, HEX., 6MM NUT, FLANGE, 8MM
1 1
6 7 8 9
94103-08000 95701-0 8016-0 0 95701-0 8045-0 0 96001-06008-07
WASHER, PLAIN, 8MM BOLT, FLANGE, 8X16 BOLT, FLANGE, 8X45 BOLT, FLANGE, 6X8
1 1 1 2
2 1
Notes
3
F - 18 Pedal / Kick Starter Arm
3
Service item
F.R.T.
1 2 4
PEDAL, GEAR CHANGE...................... ARM, KICK STARTER.......................... SWITCH, REAR STOP :PEDAL SIDE
0.1 0.1 0.7
6 7
ROD, REAR BRAKE............................. PEDAL, REAR BRAKE..........................
0.4 0.5
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 4 5
24701-KRS-690 28300-K VR-600 35350-K PH-B31 35357-K CC-900
PEDAL, GEAR CHANGE ARM ASSY., KICK STARTER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH
1 1 1 1
6 7 8 10
43451-K TL-690 46500-K TL-740 46513-KBP-900 90601-K AF-003
ROD COMP., RR. BRAKE PEDAL COMP., BRAKE SPRING ASSY., RR. BRAKE RETURN CLIP, SWITCH COVER
1 1 1 1
11 12 13 14 15
92101-0 6020-0A 92101-0 6025-0A 94101-05000 94201-20150 95014-73100
BOLT, HEX., 6X20 BOLT, HEX., 6X25 WASHER, PLAIN, 5MM PIN, SPLIT, 2.0X15 SPRING A, BRAKE ROD
1 1 1 1 1
16 17
95015-32001 95015-42000
JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING
1 1
Notes
F - 19 Step
Service item
F.R.T.
3 (4) BRACKET, PILLION STEP :RIGHT BRACKET, PILLION STEP :BOTH BAR, STEP
0.3 0.5 0.3
6
RUBBER, STEP :LEFT RUBBER, STEP :RIGHT RUBBER, STEP :BOTH 7(8) BRACKET, PILLION STEP :LEFT BRACKET, PILLION STEP :BOTH
0.1 0.1 0.1 0.2 0.5
11
0.1 0.2 0.1 0.2
12
BAR, PILLION STEP :RIGHT BAR, PILLION STEP :BOTH BAR, PILLION STEP :LEFT BAR, PILLION STEP :BOTH
PC REVO 03-07
No.
QTY
Part Number
Description
1 2 3 4 5
18421-KBA-900 18422-KPH-900 50605-KVR-600 50606-KVR-600 50610- KTL-740
RUBBER, MUFFLER MOUNTING COLLAR, MUFFLER MOUNTING HOLDER, R. PILLION STEP GUARD, R. PIVOT COVER BAR COMP., STEP
1 1 1 1 1
6 7 8 9 10
50661-GN8-920 50705-KVR-600 50706-KVR-600 50710-GN5-830 50711-GN5-730
RUBBER, STEP HOLDER, L. PILLION STEP GUARD, L. PIVOT COVER RUBBER, PILLION STEP PLATE, PILLION STEP
2 1 1 2 2
11 12 13 14 15
50713-KRS-690 50714-KRS-690 93903-25210 94050-10000 94101-06000
BAR, R. PILLION STEP BAR, L. PILLION STEP SCREW, TAPPING, 5X12 NUT, FLANGE, 10MM WASHER, PLAIN, 6MM
1 1 2 2 2
16 17 18 19
94201-16150 95015-83000 95701-08020-00 95701-08025-00
PIN, SPLIT, 1.6X15 PIN C, PILLION STEP BOLT, FLANGE, 8X20 BOLT, FLANGE, 8X25
2 2 4 2
Notes
3
F - 20 Stand
3
Service item
F.R.T.
1 5
STAND, MAIN........................................ BAR, SIDE STAND................................
0.5 0.2
9 10
SPRING, MAIN STAND......................... SPRING, SIDE STAND..........................
0.2 0.1
PC REVO 03-07
No.
Part Number
Description
QTY
1 2 3 4 5
50500-K TM-850 50512-K PH-900 50523-KPH-900 50524-3 97-000 50530-K TM-850
STAND COMP., MAIN SHAFT, RR. BRAKE PIVOT HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER BAR COMP., SIDE STAND
1 1 1 1 1
6 7 8 9 10
90108-2 23-000 94002-10000-0S 94201-30250 95014-71402 95014-72102
SCREW, SIDE STAND PIVOT NUT, HEX., 10MM PIN, SPLIT, 3.0x25 SPRING A, MAIN STAND SPRING A, SIDE STAND
1 1 1 1 1
Notes
F - 21 Swingarm
Service item
F.R.T.
1 2 4 5
CASE, DRIVE CHAIN............................ 0.1 CHAIN, DRIVE....................................... 0.2 ARM, REAR BRAKE STOPPER............ 0.3 SLIDER, CHAIN..................................... 0.3
6
SWINGARM ASSEMBLY.......................
No.
Description
1 2 3 4 5
40510-KTL-690 40530-KTL-690 40531-205-013 43431-KPH-700 52170-KPH-720
CASE, DRIVE CHAIN CHAIN, DRIVE (428-106L) JOINT, DRIVE CHAIN ARM, RR. BRAKE STOPPER SLIDER, CHAIN
6
52200-K TL-690ZA
1 1 1 1 1
1 1 1 1 1
0.7
7 8 9 10
90121-K TL-740 90503-KEV-880 90513-405-000 90563-K EV-750
SWINGARM ASY, R *NH255M*. .....SHI MMER SILVER METALLIC SWINGARM ASY, R *NH303M* .....MAT AXIS GRAY METALLIC BOLT, SWINGARM PIVOT COLLAR, FR. FENDER WASHER, 6X9 WASHER, CHAIN CASE SETTING
11 12 13 14 15
92812-1 0000 94001-08000-0S 94031-10000 94101-08000 94111-10000
BOLT A, STOPPER ARM NUT, HEX., 8MM NUT, HEX., 10MM WASHER, PLAIN, 8MM WASHER, SPRING, 10MM
1 1 1 1 1
16 17 18
94201-20150 95701-06010-00 96001-06016-00
PIN, SPLIT, 2.0X15 BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X16
1 2 1
52200-K TL-690ZC
PC REVO 03-07
QTY
Part Number
1
Notes
3
F - 22 Rear Cushion
3
F.R.T.
No.
CUSHION ASSY., REAR :LEFT......... ..... 0.5 CUSHION ASSY., REAR :RIGHT...... ...... 0.5 CUSHION ASSY., REAR :BOTH..... ...... .. 0.6
Service item
1
PC REVO 03-07
QTY
Part Number
Description
1 2 3 4 5
52400-K TM-N31 52485-GA7-003 5 2485-08 8-901 52486-GA7-003 94021-1 0000-0S
CUSHION ASSY., RR. BUSH, RUBBER BUSH, RR. CUSHION RUBBER (SHOWA) COLLAR, RUBBER BUSH (SHOWA) NUT, CAP, 10MM
2 2 2 4 2
6 7
94101-10000 95801-1 0035-00
WASHER, PLAIN, 10MM BOLT, FLANGE, 10X35
2 2
Notes
F - 23 Rear Fender
Service item
1
F.R.T.
FENDER, REAR....................................
PC REVO 03-07
0.8
No. 1 2 3 4
Part Number
Description
80200-K VR-610ZA 90485-286-000 90677-K AN-T00 95701-0 6012-08
FENDER SET, RR. *TYPE1*(W L) WASHER, 6MM NUT, CLIP, 5MM BOLT, FLANGE, 6X12
QTY
1 2 4 4
Notes
3
F - 24 Front Winker
3
Service item
2 5 6
F.R.T.
BASE, WINKER :RIGHT FRONT........... . BASE, WINKER :BOTH FRONT........... .. BASE, WINKER :LEFT FRONT.............. BASE, WINKER :BOTH FRONT........... .. BULB, WINKER :FRONT........................ .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE..........
PC REVO 03-07
0.2 0.3 0.2 0.3 0.1 0.2
No.
QTY
Part Number
Description
1 2 3 4 5
33402-KVR-601 33404-KVR-601 33410-K VR-601 33452-KVR-601 33460-KVR-601
LENS, R. FR. WINKER SEAL, GASKET BASE COMP., R. LENS, L. FR. WINKER BASE COMP., L.
1 2 1 1 1
6 7 8
34905-KAN-W01 93903-3 4380 93911-14420
BULB, WINKER (12V 10W) SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X16 (PO)
2 6 2
Notes
F - 25 Rear Combination Light
Service item
1 6 8 9
F.R.T.
TAILLIGHT UNIT................................... BASE, TAILLIGHT................................. BULB, WINKER :REAR........................ .NOTE: Same time for two units BULB, TAILLIGHT.................................
PC REVO 03-07
0.5 0.6 0.1 0.1
No.
QTY
Part Number
Description
1 2 3 4 5
3370A-K VR-601 33701- KVR-601 33702- KVR-601 33705- KW7-900 33710- KVR-601
LIGHT ASSY., RR. COMBINATION (12V 18/5W) LENS, TAILLIGHT INNER LENS, RR. COMBINATION LIGHT RUBBER A, TAILLIGHT MOUNTING BASE COMP.
1 1 1 3 1
6 7 8 9 10
34905-KAN-W01 34906-GB6-921 90677- KAN-T00 93901- 24480 94103-06000
BULB, WINKER (12V 10W) BULB, TAILLIGHT (12V 18/5W) (STANLEY) NUT, CLIP, 5MM SCREW, TAPPING, 4X16 WASHER, PLAIN, 6MM
2 1 2 4 2
11
95701- 06012-0 0
BOLT, FLANGE, 6X12
2
Notes
3
F - 26 Battery/ Luggage Box
3
F.R.T.
No.
BATTERY................................................ 0.2 BOX, LUGGAGE.................................... 0.7
1 3 4 5
31500- KPH-881 50381- KVR-600 81250-KVR-600 81253-KPH-900
BATTERY ASSY. (GTZ5S) (GS) COVER, BATTERY BOX COMP., LUGGAGE RUBBER, LUGGAGE BOX MOUNTING
1 1 1 4
6 7 8 9 10
81255- KTL-690 83642-171-000 90502-KPH-900 90634- KPG-900 96001-06030-00
CUSHION, BATTERY BAG, OWNERS MANUAL COLLAR, 6.2X20 CLIP, BATTERY COVER BOLT, FLANGE, 6X30
1 1 4 1 4
11
98200-31000
FUSE, BLADE (10A)
1
Service item
1 4
PC REVO 03-07
Part Number
Description
QTY
Notes
F - 27 Wire Harness
Service item
2 3 5
F.R.T.
IGNITION CONTROL MODULE............ COIL, IGNITION.................................... RECTIFIER, REGULATE......................
0.6 0.6 0.6
6 7 9 10
HARNESS, WIRE.................................. 1.2 SUB HARNESS, BATTERY...... ....... ...... 0.6 SWITCH, STARTER MAGNETIC... ...... 0.3 HORN(S)............................................... 0.2
18
RELAY, STARTER.................................
PC REVO 03-07
0.3
No.
QTY
Part Number
Description
1 2 3 4 5
30401-KTL-690 30410-GN5-832 30500- KTL-741 30700- KPH-881 31600- KRS-971
CUSHION, C.D.I. UNIT C.D.I. UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATE
1 1 1 1 1
6 7 8 9 10
32100-KVR-600 32103- KVR-600 33714- KL3-620 35850- GBG-910 38110-KVR-6 01
HARNESS, WIRE SUB HARNESS, BATTERY RUBBER, TAILLIGHT BRACKET SWITCH ASSY., STARTER MAGNETIC HORN COMP.(HIGH)
1 1 2 1 1
11 12 13 14 15
38117-KPH-8 80 93301- 05016-0 A 94050- 06000 95701- 06014-0 0 95701- 06020-0 0
COLLAR, HORN SETTING BOLT, HEX., 5X16 NUT, FLANGE, 6MM BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X20
1 2 2 1 1
16 17
98200-31000 38501- KVB-901
FUSE, BLADE (10A) RELAY COMP., STARTER
1 1
Notes
3
F - 28 Frame Body
3
F.R.T.
No.
KEY SET................................................ 1.1 SWITCH, COMBINATION & LOCK.... ... 0.7 BODY, FRAME...................................... 5.0 .INCLUDES: Engine removal and installation STAY, FRONT COVER..... ...... ....... ...... .. 0.3 KEY, SHUTTER..................................... 0.7 .EXCLUDES: Key cutting
Service item
1 2 4
5 12
PC REVO 03-07
QTY
Part Number
Description
1 2 3 4 5
35010-KTL-N10 35101-K TL-N10 90106-K PH-690 50100-K VR-600 6422A-K VR-600
KEY SET SWITCH SET, COMBINATION & LOCK BOLT, SOCKET, 6X10 BODY COMP., FRAME STAY, FR. TOP COVER
1 1 1 1 1
6 7 8 9 10
90164-0 28-000 94030-0 8000 95301-0 8100-00 95301-0 8110-08 95701-0 8032-00
SCREW, U-LOCK FLAT, 6X12 NUT, HEX., 8MM BOLT, HEX., 8X100 BOLT, HEX., 8X110 BOLT, FLANGE, 8X32
2 2 1 1 2
11 12
35011-KVB-9 00 35121-KVB-900
SHUTTER SET, KEY KEY, BLANK (90KEYTOP2REPORDER)
1 1
Notes
F - 29 Tools
F.R.T.
Service item
NOT INFORMATION
PC REVO 03-07
-
No.
QTY
Part Number
Description
1 2 3 4 5
89102- 538-000 89103-538-000 89216-GBG-770 99001-10120 99001-14170
SHAFT, SCREW DRIVER GRIP WRENCH, SPARK PLUG SPANNER, 10X12 SPANNER, 14X17
1 1 1 1 1
6 7
99002-13500 99008-01600
PLIERS, 135 BAG, TOOL, 160MM
1 1
Notes
3
F - 30 Main Pipe Cover / Leg Shield
3
Service item
F.R.T.
1 2 5
COVER, FRONT CENTER..................... COVER, MAIN PIPE UPPER................. LEGSHIELD :RIGHT............................... LEGSHIELD :BOTH................................
0.3 0.2 0.3 0.4
6
LEGSHIELD :LEFT.................................. 0.3 LEGSHIELD :BOTH................................ 0.4
No. 1
2 3 4 5
PC REVO 03-07
Part Number
Description
64500-K VR-600PEO 64500-K VR-600VSM 64500-KVR-600ABM 64500-KVR-600FMV 64500-K VR-600DSM 64500-K VR-600CGR 64500-K VR-600PFY 64500-KVR-600SBM 64500-K VR-600FMX 64320-KVR-600 64510-K EV-900 64511-KVR-60 0 64430-KVR-600PEO 64430-KVR-600VSM 64430-KVR-600ABM 64430-KVR-600FMV 64430-KVR-600DSM 64430-KVR-600CGR 64430-KVR-600PFY 64430-KVR-600SBM 64430-KVR-600FMX
COVER, FR TOP, YR-243P ..... MARS ORANGE COVER, FR TOP, NH-177M .... ROYAL SILVER COVER, FR TOP, B-201M ....... ACTIVE BLUE COVER, FR TOP, R-258 .......... WINNING RED COVER, FR TOP, NH-A30M .... DIGITAL SILVER COVER, FR TOP, R-101C ....... GLORY RED COVER, FR TOP, Y-163P.......... FLASH YELLOW COVER, FR TOP, B-195M ....... SPORTY BLUE COVER, FR TOP, NH-341P ..... SONIC WHITE COVER, MAIN PIPE CUSHION, FR. TOP COVER STAY, MAIN PIPE SIDE SHIELD, R LEG, YR-243P ..... MARS ORANGE SHIELD, R LEG, NH-177M .... ROYAL SILVER SHIELD, R LEG, B-201M ....... ACTIVE BLUE SHIELD, R LEG, R-258 .......... WINNING RED SHIELD, R LEG, NH-A30M .... DIGITAL SILVER SHIELD, R LEG, R-101C ....... GLORY RED SHIELD, R LEG, Y-163P.......... FLASH YELLOW SHIELD, R LEG, B-195M ....... SPORTY BLUE SHIELD, R LEG, NH-341P ..... SONIC WHITE
QTY
1 (1) (1) (1) (1) (1) (1) (1) (1) 1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1)
Notes
F - 30 Main Pipe Cover / Leg Shield
Service item
F.R.T.
No.
Description
7 8 9 10
64440-KVR-600PEO 64440-KVR-600VSM 64440-KVR-600ABM 64440-KVR-600FMV 64440-K VR-600DSM 64440-KVR-600CGR 64440-KVR-600PFY 64440-KVR-600SBM 64440-KVR-600FMX 81110-KTM-850 90104-KPH-900 90107-KGH-600 90115-KW7-9 00
SHIELD, L LEG, YR-243P ..... MARS ORANGE SHIELD, L LEG, NH-177M .... ROYAL SILVER SHIELD, L LEG, B-201M ....... ACTIVE BLUE SHIELD, L LEG, R-258 .......... WINNING RED SHIELD, L LEG, NH-A30M .... DIGITAL SILVER SHIELD, L LEG, R-101C ....... GLORY RED SHIELD, L LEG, Y-163P.......... FLASH YELLOW SHIELD, L LEG, B-195M ....... SPORTY BLUE SHIELD, L LEG, NH-341P ..... SONIC WHITE BRACKET, FR. NUMBER PLATE SCREW, SPECIAL, 5MM SCREW, 6X12 SCREW, VISOR SPECIAL SETTING
1 (1) (1) (1) (1) (1) (1) (1) (1) 1 3 5 2
11 12 13 14 15
90302-S A4-003 90677-K AN-T00 92101-0 6020-0A 93903-2 5210 93903-3 4380
NUT, SPRING, 4MM NUT, CLIP, 5MM BOLT, HEX., 6X20 SCREW, TAPPING, 5X12 SCREW, TAPPING, 4X12
2 2 2 8 2
16 17 18
93903-3 4480 94103-06700 95701-0 6032-00
SCREW, TAPPING, 4X16 WASHER, PLAIN, 6MM BOLT, FLANGE, 6X32
2 2 2
6
PC REVO 03-07
QTY
Part Number
Notes
3
F - 31 Caution Label
3
F.R.T.
Service item
NOT INFORMATION
PC REVO 03-07
-
No. 1 2 3 4 5
Part Number
Description
87505-KTM-850 87506-K PH-880 87507-KTL-690 87513-K PH-880ZB 87560-K PH-880ZA
LABEL, TIRE MARK, BATTERY CAUTION LABEL, DRIVE CHAIN LABEL, ENGINE STARTER *TWHITE* WHITE MARK, DRIVE CAUTION *TWHITE* WHITE
QTY
1 1 1 1 1
Notes
F - 32 Mark / Stripe
Service item
NOT INFORMATION
F.R.T.
-
No. 1
2
3
4
5
PC REVO 03-07
QTY
Part Number
Description
87101-KVR-610ZA 87101-KVR-610ZB 87101-KVR-610ZC 87101-KVR-610ZD 87101-KVR-620ZA 87101-KVR-620ZB 87101-KVR-620ZC 87101-KVR-620ZD 87101-KVR-620ZE
STRIPE, R. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* STRIPE, R. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5*
1 1 1 1 1 1 1 1 1
87102-KVR-610ZA 87102-KVR-610ZB 87102-KVR-610ZC 87102-KVR-610ZD 87102-KVR-620ZA 87102-KVR-620ZB 87102-KVR-620ZC 87102-KVR-620ZD 87102-KVR-620ZE
STRIPE, L. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* STRIPE, L. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5*
1 1 1 1 1 1 1 1 1
87107-KVR-610ZA 87107-KVR-610ZB 87107-KVR-610ZC 87107-KVR-610ZD
STRIPE, R. BODY COVER *TYPE1* *TYPE2* *TYPE3* *TYPE4*
1 1 1 1
Notes
3
F - 32 Mark / Stripe
3
Service item
F.R.T.
No.
Part Number
Description
6
87107-KVR-620ZA 87107-KVR-620ZB 87107-KVR-620ZC 87107-KVR-620ZD 87107-KVR-620ZE
STRIPE, R. BODY COVER *TYPE2* *TYPE3* *TYPE4* *TYPE5*
7
87108-KVR-610ZA 87108-KVR-610ZB 87108-KVR-610ZC 87108-KVR-610ZD 87108-KVR-620ZA 87108-KVR-620ZB 87108-KVR-620ZC 87108-KVR-620ZD 87108-KVR-620ZE
STRIPE, L. BODY COVER *TYPE2* *TYPE3* *TYPE4* STRIPE, L. BODY COVER *TYPE2* *TYPE3* *TYPE4* *TYPE5*
87111-KVR-610ZA 87111-KVR-610ZB 87111-KVR-610ZC 87111-KVR-610ZD 87 111-KVR-620ZA 87111-KVR-620ZB 87111-KVR-620ZC 87111-KVR-620ZD 87111-KVR-620ZE
STRIPE, R. FR. TOP COVER *TYPE2* *TYPE3* *TYPE4* STRIPE, R. FR. TOP COVER *TYPE2* *TYPE3* *TYPE4* *TYPE5*
8
9
10
PC REVO 03-07
QTY
*TYPE1*
*TYPE1*
*TYPE1*
*TYPE1*
*TYPE1*
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Notes
F - 32 Mark / Stripe
Service item
PC REVO 03-07
F.R.T.
No.
Part Number
QTY
Description
11
87112-KVR-61 0ZA 87112-KVR-610ZB 87112-KVR-610ZC 87112-KVR-610ZD
STRIPE, L. FR. TOP COVER *TYPE2* *TYPE3* *TYPE4*
*TYPE1*
1 1 1 1
12
87112-KVR-62 0ZA 87112-KVR-620ZB 87112-KVR-620ZC 87112-KVR-620ZD 87112-KVR-620ZE
STRIPE, L. FR. TOP COVER *TYPE2* *TYPE3* *TYPE4* *TYPE5*
*TYPE1*
1 1 1 1 1
13
87120-KVR-610ZA 87120-KVR-610ZB 87120-KVR-610ZC 87120-KVR-610ZD 87120-KVR-610ZE 87120-KVR-610ZF 87120-KVR-610ZG 87120-KVR-610ZH 87120-KVR-610ZJ
MARK, HONDA (60MM) *TYPE2* *TYPE3* *TYPE4* *TYPE5* *TYPE6* *TYPE7* *TYPE8* *TYPE9*
*TYPE1*
1 1 1 1 1 1 1 1 1
14
87140-KVR-610ZA
MARK, HONDA (70MM)
*TYPE1*
1
Notes
3
I N D E K S PART NUMBER Part Number
Block No.
(06000)
13013-KFL-851
E15
15332-GF6-000
E9
17234-KCW-871
F16
23123-KFL-850
E7
13013-KFL-852
E15
15384-178-000
E9
17235-KPH-700
F16
23124-GCE-900
E7
06381-KFM-900
E15
13014-KFL-851
E15
15421-035-010
E9
17253-KTL-740
F16
23125-GN5-910
E7
06410-KFL-850
F12-1
13014-KFL-852
E15
15431-HF7-010
E7
17256-053-010
F16
23126-GCE-900
E7
06430-KPH-900
F11
13015-KFL-851
E15
15439-HF7-000
E7
17510-KTL-690
F13
23211-KFM-902
E16
06451-GE2-405
F9
13015-KFL-852
E15
15651-GN5-640
E6
17620-GA7-023
F13
23217-GN5-910
E8
06455-KW6-843
F9
13101-KFV-660
E15
15661-GN5-910
E8
17631-096-701
F13
23221-KFL-860
E16
06530-GBG-B20
F6
13102-KFV-660
E15
15761-KTL-690
E14
17631-KTL-850
F13
23421-KEV-901
E16
06531-GBG-B20
F6
13103-KFV-660
E15
17640-KTM-880
E2
23422-GB4-770
E16
17910-KVR-600
F3
23431-KEV-911
E16
17950-KVR-600
F3
23441-KEV-901
E16
17961-KFM-900
F3
23451-KFL-852
E16
17962-KTM-850
F3
23461-GK4-763
E16
13104-KFV-660
E15
E14
13105-KFV-660
E15
11191-KFM-900
E14
13111-087-000
E15
11200-KFM-900
E14
13115-GN5-910
E15
11321-179-710
E12
13310-KTL-740
E15
11330-KVR-600
E6
13321-KTL-740
E15
(11000) 11100-GB6-911
(14000)
(16000) 16010-KRS-601
E19
16012-KTL-851
E19
16013-KEV-900
E19
16014-KTL-741
E19
16015-KTL-741
E19
16016-KTL-691
E19
18291-HB2-900
F17
16022-KFM-901
E19
18350-KVR-600
F17
(18000)
11330-KVR-620
E6
11341-KVR-600
E10
14100-KFM-900
E3
16028-KFM-901
E19
18355-KVR-600
F17
11341-KVR-620
E10
14150-GN5-911
E3
16037-KRS-601
E19
18421-KBA-900
F19
11361-KVR-620
E10
14311-KFL-850
E15
16040-KEV-900
E19
11394-KFL-850
E6
14321-KFM-900
E4
16041-GB5-D30
E19
11395-GBJ-730
E10
14401-KFM-900
E4
16048-KPH-901
E19
14431-GN5-911
E3
16075-GHB-640
E19
14451-035-000
E3
16075-GHB-B40
E19
14500-035-020
E4
16100-KVR-601
E19
(12000) 12100-KFM-900
E5
12191-KFL-850
E5
12195-KFL-850
E5
14502-086-000
E4
16118-KTL-741
E19
12196-KFM-900
E5
14531-035-000
E4
16148-141-881
E19
12200-KFL-900
E2
14541-GB4-681
E4
16155-KRS-861
E19
12209-GB4-681
E3
14550-GB0-911
E4
16163-GBG-960
E19
12211-KFM-900
E2
14566-086-030
E4
16165-KTL-741
E19
12237-KFL-305
E2
14610-086-010
E4
16175-GB0-911
E19
12245-KFL-305
E2
14615-KFL-850
E4
16176-GB0-911
E19
12251-KFL-850
E2
14670-035-030
E4
16199-428-771
E19
12301-GB6-910
E1
14675-178-000
E4
16199-KTL-741
E19
12331-KFL-850
E1
14711-KFM-900
E3
16201-KCW-851
E2
12341-KFL-850
E1
14721-GF6-010
E3
16211-KFL-850
E2
12361-035-000
E1
14751-GN5-911
E3
16236-KFV-M20
E14
12391-GW8-680
E1
14761-GN5-911
E3
16910-KFM-902
F13
12394-KFL-850
E1
14771-GB4-680
E3
16951-KPW-901
E19
12395-KFL-850
E1
14775-KFM-900
E3
16963-KPW-901
E19
14776-KFM-900
E3
14781-MA6-000
E3
(13000)
(17000) 17111-KTL-850
E2
17210-KPH-900
F16
E9
17213-KPH-900
F16
15119-178-000
E9
17225-KPH-880
F16
15331-GF6-000
E9
17227-HC0-000
F16
13000-KTL-740
E15
13011-KFL-851
E15
13011-KFL-852
E15
15100-GBG-932
13012-KFL-851
E15
13012-KFL-852
E15
(15000)
18422-KPH-900
F19
(22000) 22110-KFL-D00
E8
22121-KFM-900
E8
22201-166-001
E8
22311-KN4-680
E8
22350-115-020
E8
22361-KFM-900
E8
22401-KEV-900
E8
22535-KFL-D00
E7
22606-GN5-910
E7
22610-KFL-850
E7
22630-GB2-000
E7
22641-KFL-D00
E7
23471-KEV-750
E16
23481-GB4-771
E16
23801-GF6-002
E16
23802-GN5-910
E16
23911-GB4-770
E16
(24000) 24211-KFM-900
E17
24261-121-742
E17
24263-028-000
E17
24301-KFL-851
E17
24305-GB4-770
E16
24306-GB4-770
E16
24320-KFL-850
E17
24411-GB4-771
E17
24421-200-000
E17
24430-GB4-772
E17
24435-GB4-772
E17
24601-GN5-902
E17
24630-GN5-942
E17
24641-041-000
E17
24651-041-000
E17
24652-035-000
E17
24701-KRS-690
F18
22642-KFL-850
E7
22643-KFL-D00
E7
22644-KFL-851
E7
22660-KFM-900
E7
22804-GB2-000
E7
22810-KTL-740
E6
28101-GB4-701
E12
22823-KFL-850
E6
28101-GB4-702
E12
22840-KFL-850
E6
28102-GB4-700
E12
22846-GN5-910
E6
28103-GB4-700
E12
(23000) 23112-GCE-900
E8
23120-KFM-900
E7
23122-KFM-900
E7
(28000)
28110-KEV-900
E12
28117-KFL-850
E12
28120-179-710
E12
28120-KTL-691
E12
4
I N D E K S PART NUMBER Part Number
Block No.
F25
38301-GBG-911
F2
44650-KTL-700ZA
F10
E12
33701-KVR-601
F25
38306-KK4-000
F2
44650-KVR-620ZB
F10-1
50100-KVR-600
F28
28126-253-030
E12
33702-KVR-601
F25
38501-KVB-901
F27
44680-166-000
F10-1
50301-KPH-720
F6
28128-179-710
E12
33705-KW7-900
F25
44701-KPH-880
F10
50302-KPH-720
F6
28211-178-000
E18
33710-KVR-601
F25
44711-KTM-851
F10
50306-GN5-900
F6
28221-178-000
E18
33714-KL3-620
F27
44713-KTM-850
F10
50381-KVR-600
F26
28251-KEV-900
E18
44800-KPH-651
F10
50400-KVR-600
F14
28262-041-731
E18
34901-KPH-881
F1
44806-KGH-901
F10
50500-KTM-850
F20
28271-121-690
E18
34905-KAN-W01
F24
44809-KFM-900
F10
50512-KPH-900
F20
28281-035-003
E18
34906-GB6-921
F25
44830-KTM-880
F2
50523-KPH-900
F20
28300-KVR-600
F18
34908-GA7-701
F2
44831-KTM-880
F2
50524-397-000
F20
34908-KVE-900
F2
(30000)
(34000)
30401-KTL-690
F27
34908-MB9-871
F2
30410-GN5-832
F27
34909-KVR-600
F2
30500-KTL-741
F27
30700-KPH-881
F27
(31000) 31110-KFV-841 31120-KTL-691 31141-141-860
4
(50000)
33700-KVR-601
28125-179-710
E11
(35000) 35010-KTL-N10
F28
35011-KVB-900
F28
35101-KTL-N10
F28
E11
35121-KVB-900
F28
E11
35150-KPH-880
F5
31200-KTL-691
E13
35160-KPH-881
F5
31201-187-701
E13
35170-KPH-651
F5
31202-GB2-700
E13
35180-KPH-881
F5
31204-187-701
E13
35200-KPH-901
F5
31205-GB4-701
E13
35340-MA5-671
F4
31208-GB4-701
E13
35350-KPH-B31
F18
31211-GB4-701
E13
35357-KCC-900
31213-GB4-701
E13
35759-KTL-691
E10
31500-KPH-881
F26
35850-GBG-910
F27
31600-KRS-971
F27
(32000)
F18
(37000) 37010-KTL-740
F13 F2
32100-KVR-600
F27
37200-KVR-601
32103-KVR-600
F27
37210-KVR-601
F2
32410-KTL-691
E13
37211-KVR-601
F2
32961-KFL-850
E10
37212-KVR-601
F2
37213-KVR-601
F2
(33000) 33110-KVR-601
F1
33118-KTL-741
F1
33130-KVR-601
F1
37224-KVR-601
F2
37302-KVR-601
F2
37305-KE5-008
F2
37801-GA7-700
F13
37802-KTL-740
F13
33402-KVR-601
F24
33404-KVR-601
F24
33410-KVR-601
F24
33452-KVR-601
F24
38110-KVR-601
33460-KVR-601
F24
38117-KPH-880
(38000) F27 F27
(40000) 40510-KTL-690
F21
40530-KTL-690
F21
40531-205-013
F21
40543-KEV-900
F12
(41000) 41201-KTL-691
F12-1
41201-KTL-700
F12
41201-KVR-600
F12-1
(42000) 42301-KPG-900
F11
42303-KAN-T40
F12
42304-KFM-900
F12
42313-GBG-B20
F11
42615-KPH-880
F12
42620-KFL-850
F12
42635-KPH-900ZB
F12
42650-KPH-880ZB
F12
42650-KVR-620ZB
F12-1
42653-001-004
F12
42653-001-004
F12-1
42701-383-701
F12
42711-KTM-850
F12
42711-KTM-851
F12-1
42712-GBG-881
F10
42712-KPH-881
F12-1
42712-KVR-960
F12
42713-KTM-850
F12
(43000)
(45000)
50530-KTM-850
F20
45107-MN5-006
F9
50605-KVR-600
F19
45108-ML4-006
F9
50606-KVR-600
F19
45126-KTM-851
F4
50610-KTL-740
F19
45131-GZ0-006
F9
50661-GN8-920
F19
45132-166-016
F9
50705-KVR-600
F19
45133-028-000
F11
50706-KVR-600
F19
45133-MA3-006
F9
50710-GN5-830
F19
45134-250-000
F11
50711-GN5-730
F19
45145-KFM-900
F11
50713-KRS-690
F19
45156-KTL-750
F4
50714-KRS-690
F19
45157-KAN-850
F4
(51000)
45203-MG3-016
F9
51400-KTL-N00
F8
45215-KA3-732
F9
51401-KPH-971
F8
45216-166-006
F9
51410-KTM-881
F8
45250-GT4-305
F9
51412-GN5-901
F8
45250-KTM-851
F9
51420-KTM-871
F8
45251-KPH-881
F10-1
51425-GN5-901
F8
45251-KTM-852
F10-1
51437-KGH-901
F8
45251-KTM-N01
F10
51454-KEV-881
F8
45251-KTM-N02
F10
51456-KPH-901
F8
45290-KEV-651
F9
51466-065-901
F8
F7
51470-KPH-901
F8
43141-KTM-850
F11
45465-KTL-740
43352-568-003
F9
45504-410-003
F4
51490-KGH-901
F8
43353-461-771
F9
45510-KPH-881
F4
51500-KTL-701
F8
43410-KPH-900
F11
45512-MA6-006
F4
51500-KTL-N00
F8
43431-KPH-700
F21
45513-GW0-911
F4
51520-KTL-701
F8
43434-ME1-670
F11
45517-GW0-751
F4
51520-KTL-N00
F8
43451-KTL-690
F18
45520-GW0-911
F4
45521-GW0-911
F4
45530-471-831
F4
(44000) 44301-KPH-900
F10
44311-KPH-900
F10
44620-KPH-650
F10
46500-KTL-740
44635-KPH-650ZB
F10
46513-KBP-900
(46000)
(52000) 52170-KPH-720
F21
52200-KTL-690ZA
F21
52200-KTL-690ZC
F21
F18
52400-KTM-N31
F22
F18
52485-088-901
F22
I N D E K S PART NUMBER Part Number
Block No.
64300-KVR-610ZB
F30
64770-KVR-620ZA
F30
87108-KVR-610ZA
F32
90106-GN5-900
F5
52485-GA7-003
F22
64300-KVR-610ZC
F30
64770-KVR-620ZB
F30
87108-KVR-620ZA
F32
90106-KPH-690
F28
52486-GA7-003
F22
64300-KVR-610ZD
F30
64770-KVR-620ZC
F30
87111-KVR-620ZA
F32
90107-KGH-600
F30
64300-KVR-620ZA
F30
64770-KVR-620ZD
F30
87112-KVR-610ZA
F32
90108-223-000
F20
64300-KVR-620ZB
F30
64770-KVR-620ZE
F30
87112-KVR-620ZA
F32
90108-KTL-740
F15
64300-KVR-620ZC
F30
87120-KVR-610ZA
F32
90114-KGH-900
F4
87140-KVR-610ZA
F32
90115-KW7-900
F30
87505-KTM-850
F31
90116-KV3-701
F8
87506-KPH-880
F31
90116-ME9-000
F16
87507-KTL-690
F31
90121-KTL-740
F21
87513-KPH-880ZB
F31
90128-KFM-900
F12
87560-KPH-880ZA
F31
90128-KFM-900
F12-1
90131-KPH-880
F9
90145-KM3-751
F4
(53000) 53100-KVR-600
F5
53104-KPH-950
F5
53105-KPH-950
F5
53106-KR3-000
F5
53108-KR3-770
F5
53140-KVR-600
F3
53166-KVR-600
F3
53167-KFM-900
F3
53175-KET-921
F4
53175-KRS-690
F3
53206-KVR-600
F5
53211-KPH-720
F6
53212-KPH-720
F6
53214-GN5-900
F6
53216-GN5-830
F6
53219-KTL-690
F6
53220-GN5-900
F6
53250-KVR-610ZA
F5
53250-KVR-610ZB
F5
53250-KVR-610ZC
F5
53250-KVR-610ZD
F5
53250-KVR-610ZE
F5
53250-KVR-610ZF
F5
53250-KVR-610ZG
F5
53250-KVR-610ZH
F5
53250-KVR-610ZJ
F5
(61000) 61100-KVR-600ABM
F7
61100-KVR-600CGR
F7
61100-KVR-600DSM
F7
61100-KVR-600PEO
F7
61100-KVR-600PFW
F7
61100-KVR-600PFY
F7
61100-KVR-600SBM
F7
61100-KVR-600VSM
F7
61100-KVR-600WRD
F7
61200-KTL-690
F7
(64000)
(72000)
64300-KVR-620ZD
F30
64300-KVR-620ZE
F30
64320-KVR-600
F30
(75000)
64325-KVR-600
F15
75581-GN8-920
64330-KVR-600
F15
64510-KEV-900
F30
77115-KPH-900
F14
64511-KVR-600
F30
77200-KVR-600
F14
64521-MN5-000
F5
77201-KPH-900
F14
88113-KET-900
F3
64600-KVR-610ZA
F15
77214-KPH-900
F14
88210-KVR-600ZA
F3
64600-KVR-610ZB
F15
77230-KVR-600
F14
88220-KVR-600ZA
F3
64600-KVR-610ZC
F15
77234-GN2-000
F14
64600-KVR-610ZD
F15
77236-GW0-000
F14
7240-KTL-N10
F14
F14
(77000)
64600-KVR-620ZA
F15
64600-KVR-620ZB
F15
64600-KVR-620ZC
F15
64600-KVR-620ZD
F15
64600-KVR-620ZE
F15
64650-KVR-610ZA
F15
64650-KVR-610ZB
F15
64650-KVR-610ZC
F15
64650-KVR-610ZD
F15
64650-KVR-620ZA
F15
64650-KVR-620ZB
F15
83510-KVR-600CGR
64650-KVR-620ZC
F15
64650-KVR-620ZD
(80000) 80200-KVR-610ZA
F23
(81000)
(88000)
(89000) 89102-538-000
F29
89103-538-000
F29
89216-GBG-770
F29
(90000)
90164-028-000
F28
90191-KPP-900
F5
90201-GF6-010
E1
90206-001-000
E3
90207-KVR-600
F17
90231-087-010
E7
90231-198-000
E8
90301-KGH-901
F11
81110-KTM-850
F30
90004-GHB-670
E2
90302-KBP-900
F11
81250-KVR-600
F26
90012-333-000
E3
90302-KBP-900
F12
81253-KPH-900
F26
90031-KFM-900
E14
90302-SA4-003
F30
81255-KTL-690
F26
90032-KFM-900
E14
90304-KGH-901
F5
81312-KPH-900
F7
90033-041-020
E2
90306-KGH-901
F12
90035-166-008
F2
90306-KGH-901
F10
F15
90050-KFL-850
E8
90306-KGH-901
F12-1
83510-KVR-600DSM
F15
90071-171-010
E17
90306-KGH-901
F10-1
F15
83510-KVR-600PFW
F15
90081-035-000
E4
90309-357-000
F12
64650-KVR-620ZE
F15
83510-KVR-600PFY
F15
90081-KFL-850
E2
90314-KVR-600
F3
64750-KVR-610ZA
F30
83510-KVR-600SBM
F15
90082-KFL-850
E5
90401-GB2-000
E7
64750-KVR-610ZB
F30
83510-KVR-600SSM
F15
90083-GB6-911
E4
90402-KFM-900
E8
64750-KVR-610ZC
F30
83510-KVR-600VSM
F15
90083-KFL-850
E7
90403-HA0-000
E8
64750-KVR-610ZD
F30
83642-171-000
F26
90084-GN5-640
E10
90407-259-000
E14
64750-KVR-620ZA
F30
90085-413-781
E12
90410-HC4-000
E11
64750-KVR-620ZB
F30
90087-GN5-640
E10
90431-GN5-910
E7
64750-KVR-620ZC
F30
90101-GJ6-000
F1
90432-086-000
E7
64750-KVR-620ZD
F30
90101-KY6-008
F2
90432-086-000
E8
64750-KVR-620ZE
F30
90102-KGH-900
F4
90433-KW7-900
E7
64770-KVR-610ZA
F30
90103-KPH-720
F5
90441-035-000
E4
64770-KVR-610ZB
F30
90104-KPH-900
F30
90442-147-000
F3
90105-KGH-900
F10
90442-GF6-010
E1
90105-KGH-900
F10-1
90443-GF6-010
E1
90105-KPH-900
F14
64221-KVR-600
F28
64770-KVR-610ZC
F30
64300-KVR-610ZA
F30
64770-KVR-610ZD
F30
(83000)
(84000) 84601-HA7-670
F7
(87000) 87101-KVR-610ZA
F32
87101-KVR-620ZA
F32
87102-KVR-610ZA
F32
87102-KVR-620ZA
F32
87107-KVR-610ZA
F32
87107-KVR-620ZA
F32
4
I N D E K S PART NUMBER Part Number
4
Block No.
91201-GB4-691
E12
93600-04012-1G
F4
96001-06045-00
E2
90452-115-000
E18
91201-GB4-692
E12
93600-06016-0A
E12
95001-55040-40
F13
96001-06050-00
E10
90452-GB4-770
E16
91202-KFL-841
E6
93891-04016-07
F5
95002-02089
E19
96001-06060-00
E14
90454-107-000
E18
91203-GB5-761
E16
93891-04020-07
F5
95002-02100
F13
96001-06065-00
E6
90455-GB2-000
E7
91203-GB5-762
E16
93892-03012-18
E19
95002-02659
E19
96001-06070-00
E10
90461-035-000
E16
91208-KB4-671
E17
93892-04006-08
E13
95002-41300-08
F16
96001-06080-00
E6
90461-357-000
E4
91251-KPH-881
F12
93892-04010-18
E19
95002-50000
E14
96100-60010-00
E16
90461-459-010
E16
91251-KPH-901
F10
93892-04018-18
E19
95002-80000
F16
96100-62000-00
E8
90461-GB4-770
E16
91258-410-013
F10
93892-05010-18
E19
95014-71402
F20
96100-62010-00
E16
90462-KFL-850
E8
91258-KGH-902
F10
93892-05030-08
E13
95014-72102
F20
96100-62030-00
E16
90464-GB2-701
E12
91301-028-000
E10
93893-04012-17
F4
95014-73100
F18
96140-62010-10
F12
90481-035-000
E4
91301-035-003
E12
93901-24480
F25
95015-32001
F18
96140-62030-10
F12
90485-040-000
E6
91302-KEV-900
E1
93903-24310
F15
95015-42000
F18
96140-63010-10
F12
90485-286-000
F23
91303-001-000
E6
93903-25210
F30
95015-83000
F19
96150-62010-10
F10-1
90501-KPH-690
F5
91303-377-000
E10
93903-25310
F2
95301-08100-00
F28
96150-63010-10
F10-1
90502-KPH-900
F26
91304-GB1-900
E2
93903-25510
F16
95301-08110-08
F28
96220-30085
E17
90503-KBP-900
F7
91307-035-000
E6
93903-34380
F30
95701-06010-00
F21
96220-40100
E17
90503-KEV-880
F21
91308-GB4-701
E13
93903-34480
F30
95701-06012-00
F13
96700-06016-10
E17
90505-425-000
F11
91309-GB2-701
E13
93903-35280
F19
95701-06012-08
F23
90505-KPH-880
F5
91309-GES-003
E13
93911-14420
F24
95701-06014-00
F27
97280-31207-F0
F10
90513-405-000
F21
91317-171-003
E12
95701-06018-00
E4
97282-41158-P0
F12
90544-283-000
F8
91352-671-003
F2
(94000)
90545-300-000
F4
91352-671-004
F2
90563-KEV-750
F21
91356-GM0-003
F8
90601-001-000
E16
91509-GE2-760
F15
90601-459-000
E16
91509-GE2-760
F5
90601-KAF-003
F18
90603-PX0-A00
E7
90605-166-720
E7
90605-200-000
E18
90634-KPG-900
F26
90651-MA5-671
F4
90677-KAN-T00
F23
90701-KFM-900
E5
90702-KFM-900
E6
90703-HC4-000
E14
90741-003-010
E15
(91000) 91001-GF6-004
E15
91005-GB2-701
E12
91005-GB2-702
E12
91007-GB6-911
E3
91101-179-710
E12
91101-GB2-000
E7
91102-179-711
E12
(92000)
(95000)
94001-06000-0S
F11
95701-06020-00
F27
97548-41157-P0
F12
94001-06070-0S
F14
95701-06022-07
F4
97550-31206-F0
F10
94001-08000-0S
F11
95701-06032-00
F30
94002-10000-0S
F20
95701-06035-00
F11
94021-10000-0S
F22
95701-06110-00
E1
94030-08000
F28
95701-08016-00
F17
92101-06010-0A
E16
94031-10000
F21
95701-08020-00
F19
92101-06020-0A
F30
94050-06000
F27
95701-08025-00
F19
92101-06020-0A
F18
94050-08000
F17
95701-08032-00
F28
92101-06025-0A
F18
94050-10000
E11
95701-08045-00
F17
92800-12000
E14
94101-05000
F18
95801-10035-00
F22
95801-10045-00
F6
92811-10000
F11
94101-06000
F19
92812-10000
F21
94101-08000
F21
94101-10000
F22
96001-06008-07
F17
94103-05700
F3
96001-06010-00
E12
94103-06000
F25
96001-06014-00
F7
94103-06700
F30
96001-06016-00
F21
94103-08000
F17
96001-06020-00
E10 E11
(93000)
(97000)
(96000)
93301-05006-0H
E11
93301-05010-0H
E11
93301-05016-0A
F27
93500-05010-0A
E9
93500-05010-0G
F3
94111-10000
F21
96001-06022-00
93500-05012-0G
F3
94201-16150
F19
96001-06025-00
F7
93500-05020-0A
F16
94201-20150
F18
96001-06028-00
E10
93500-05025-0G
F3
94201-30250
F20
96001-06030-00
F26
93500-06016-0A
E9
94305-20062
E17
96001-06032-00
E10
93500-06022-0A
E9
94510-16000
E18
96001-06040-00
E6
(98000) 98056-56713
E1
98056-56723
E1
98056-57713
E1
98056-57723
E1
98200-31000
F27
(99000) 99001-10120
F29
99001-14170
F29
99002-13500
F29
99008-01600
F29
99101-KRL-0720
E19
99103-KFM-0420
E19
I N D E K S DE DESC SCRI RIPT PTIO ION N Description
Block No.
(A) ADJUSTER, R. CHAIN ARM ASSY., KICK STARTER ARM COMP., CAM CHAIN TENSIONER ARM COMP., GEARSHIFT ARM COMP., SHIFT DRUM STOPPER ARM, RR. BRAKE ARM, RR. BRAKE STOPPER ARM, VALVE ROCKER AXLE, FR. WHEEL AXLE, RR. WHEEL
F12-1 F18 E4 E17 E17 F11 F21 E3 F10 F11
(B) BAG, OWNERS MANUAL BAG, TOOL, 160MM BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29 BAND B, AIR CLEANER CONNECTING TUBE BAR COMP., SIDE STAND BAR COMP., STEP BAR, L. PILLION STEP BAR, R. PILLION STEP BASE COMP. BASE COMP., L. BASE COMP., R. BATTERY ASSY. (GTZ5S) (GS) BEARING, NEEDLE, 19X23X13 (NSK) BEARING, NEEDLE, 19X23X13 (NTN) BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6200 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201UU BEARING, RADIAL BALL, 6203 BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6301UU BEARING, RADIAL BALL, 6304 BEARING, RADIAL BALL, 6905 BODY COMP., FRAME BODY SET, COCK BOLT A, BRAKE STOPPER BOLT A, STOPPER ARM BOLT A, STUD, 6X199.5X 7 BOLT B, STUD, 6X207.5 X7
F26 F29 F6 F6 F16 F20 F19 F19 F19 F25 F24 F24 F26 E12 E12 E16 E8 E16 F10 F10-1 E16 F12-1 F12 F10-1 E15 E3 F28 E19 F11 F21 E14 E14
Description BOLT, ADJUSTING BOLT, BOLT,, BODY COVER SETTING BOLT BOLT,, BRAKE DISK, 8X24 BOLT BOLT,, CLUTCH ADJUSTING BOLT BOLT,, DRAIN PLUG, 12MM BOLT BOLT,, FLANGE, 10X35 BOLT BOLT,, FLANGE, 10X45 BOLT BOLT,, FLANGE, 10X50 BOLT BOLT,, FLANGE, 6MM BOLT BOLT,, FLANGE, 6X10 BOLT BOLT,, FLANGE, 6X110 BOLT BOLT,, FLANGE, 6X12 BOLT BOLT,, FLANGE, 6X14 BOLT BOLT,, FLANGE, 6X16 BOLT BOLT,, FLANGE, 6X18 BOLT BOLT,, FLANGE, 6X20 BOLT BOLT,, FLANGE, 6X22 BOLT BOLT,, FLANGE, 6X25 BOLT BOLT,, FLANGE, 6X25 (NSHF) BOLT BOLT,, FLANGE, 6X28 BOLT BOLT,, FLANGE, 6X30 BOLT BOLT,, FLANGE, 6X32 BOLT BOLT,, FLANGE, 6X35 BOLT BOLT,, FLANGE, 6X40 BOLT BOLT,, FLANGE, 6X45 BOLT BOLT,, FLANGE, 6X50 BOLT BOLT,, FLANGE, 6X60 BOLT BOLT,, FLANGE, 6X65 BOLT BOLT,, FLANGE, 6X70 BOLT BOLT,, FLANGE, 6X8 BOLT BOLT,, FLANGE, 6X80 BOLT BOLT,, FLANGE, 8X16 BOLT BOLT,, FLANGE, 8X20 BOLT BOLT,, FLANGE, 8X25 BOLT BOLT,, FLANGE, 8X32 BOLT BOLT,, FLANGE, 8X45 BOLT BOLT,, FR. HANDLE COVER BOLT BOLT,, HANDLE LEVER PIVOT BOLT BOLT,, HEX., 5X10 BOLT BOLT,, HEX., 5X16 BOLT BOLT,, HEX., 5X6 BOLT BOLT,, HEX., 6X10 BOLT BOLT,, HEX., 6X20 BOLT BOLT,, HEX., 6X20 BOLT
Block No. F1 F15 F10 E6 E14 F22 F6 F5 F16 F4 E1 F23 F27 F21 E4 F27 E2 F7 E2 E10 F26 E10 F11 E6 E13 E10 E14 E6 E10 F17 E6 F17 F19 F19 F28 F17 F5 F4 E11 F27 E11 E16 F30 F18
Description
Block No.
BOLT, HEX., 6X25 BOLT, BOLT,, HEX., 8X100 BOLT BOLT,, HEX., 8X110 BOLT BOLT,, KNOCK, 5MM BOLT BOLT,, KNOCK, 6MM BOLT BOLT,, OIL, 10X22 (SAGA) BOLT BOLT,, PIN BOLT BOLT,, SEALING, 14MM BOLT BOLT,, SEAT HINGE BOLT BOLT,, SOCKET, 6MM BOLT BOLT,, SOCKET, 6X10 BOLT BOLT,, SOCKET, 6X16 BOLT BOLT,, SOCKET, 8MM BOLT BOLT,, SPECIAL FLANGE, 5X8 BOLT BOLT,, SPECIAL FLANGE, 6X23 BOLT BOLT,, SPECIAL FLANGE, 6X25 BOLT BOLT,, SPECIAL FLANGE, 6X30 BOLT BOLT,, STUD, 6X32 BOLT BOLT,, STUD, 8x19.5 BOLT BOLT,, STUD, 8X19.5 ) BOLT BOLT,, SWINGARM PIVOT BOLT BOLT,, TORX, 8X25 BOLT BOOT B BOOT COMP. BOOT, PIN BUSH (NISSIN) BOX ASSY., SPEEDOMETER GEAR BOX COMP., LUGGAGE BRACKET SUB ASSY., R. FR. CALIPER BRACKET, FR. NUMBER PLATE BRACKET, HEADLIGHT BRUSH SET BULB, HEADLIGHT (12V 32/32W) ( STAN STANLEY) LEY) BULB, TAILLIGHT (12V 18/5W) (STANLEY) BULB, WEDGE BASE (12V 1.7W) BULB, WEDGE BASE (T10) (12V 1.7W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WINKER (12V 10W) BUSH, 20X9 BUSH, RR. CUSHION RUBBER (SHOWA) BUSH, RUBBER
F18 F28 F28 E4 E17 F4 F9 E4 F14 E12 F28 E17 F8 E7 E2 E8 E5 E2 F12 F12-1 F21 F9 F9 F4 F9 F10-1 F26 F9 F30 F1 E13 F1 F25 F2 F2 F2 F2 F1 F25 E16 F22 F22
(C) C.D.I. UNIT
F27
5
I N D E K S DE DESC SCRI RIPT PTIO ION N Description
5
CABLE COMP., CHOKE CABLE COMP., SPEEDOMETER CABLE COMP., THROTTLE CABLE, INNER CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) CAM, RR. BRAKE CAMSHAFT COMP. CAP ASSY., NOISE SUPPRESSOR CAP, 30MM CAP, A.C. GENERATOR CAP, BLEEDER CAP, CABLE SEALING CAP, CHOKE DUST CAP, FUEL FILLER CAP, LOCK NUT CAP, MASTER CYLINDER CAP, STARTING CLUTCH ROLLER SPRING CAP, TAPPET ADJUSTING HOLE CARBURETOR ASSY. (PB5JD A) CASE A, FR. CASE ASSY. CASE COMP., R. FR. BOTTOM CASE SUB ASSY., AIR CLEANER CASE, DRIVE CHAIN CASE, L. FR. BOTTOM CENTER, CLUTCH CHAIN, CAM (88L) (DAIDO) CHAIN, DRIVE (428-106L) CHAIN, STARTING (DID25H-62 LE) (DAIDO) CHAIN, STARTING (TSUBAKIMOTO) CHAMBER SET, FLOAT CIRCLIP CIRCLIP, 20MM CIRCLIP, 7MM CIRCLIP, EXTERNAL, 16MM CIRCLIP, EXTERNAL, 17MM CIRCLIP, INTERNAL, 23 CIRCLIP, INTERNAL, 45MM CLAMP, OVER FLOW TUBE CLAMP, TUBE (D13) CLAMPER B, BRAKE HOSE CLAMPER, A.C. GENERATOR CORD CLAMPER, BRAKE HOSE CLAMPER, FUEL TUBE
Block No. F3 F2 F3 F2 F9 F11 E3 F27 E10 E10 F9 E19 E19 F13 F3 F4 E12 E1 E19 E13 F2 F8 F16 F21 F8 E8 E4 F21 E12 E12 E19 E13 E16 E7 E18 E16 E12 E7 E14 F16 F4 E11 F4 E2
Description CLIP, BATTERY COVER CLIP, GEARSHIFT FORK GUIDE PIN CLIP, PISTON PIN, 13MM CLIP, SWITCH COVER CLIP, TUBE (B10) CLIP, TUBE (B6.5) CLIP, TUBE (B8) CLIP, TUBE (C12) CLIP, TUBE (C9) CLIP, VALVE GUIDE CLUTCH ASSY., ONE WAY (EXEDY) COIL ASSY., IGNITION COLLAR COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING COLLAR, 6.2X20 COLLAR, CLUTCH CENTER COLLAR, FR. AXLE DISTANCE COLLAR, FR. FENDER COLLAR, FR. WHEEL SIDE COLLAR, HORN SETTING COLLAR, MAIN SIDE COVER COLLAR, MUFFLER MOUNTING COLLAR, RR. AXLE DISTANCE COLLAR, RR. BRAKE PANEL SIDE COLLAR, RR. WHEEL SIDE COLLAR, RUBBER BUSH (SHOWA) CONTACT ASSY., CHANGE SWITCH COTTER, VALVE COVER COMP., R. CRANKCASE COVER SET, FR. TOP (WL) *TYPE1* COVER SET, FR. TOP (WL) *TYPE2* COVER SET, FR. TOP (WL) *TYPE3* COVER SET, FR. TOP (WL) *TYPE3* COVER SET, FR. TOP (WL) *TYPE4* COVER SET, FR. TOP (WL) *TYPE5* COVER SET, HANDLE (WL) *TYPE1* COVER SET, HANDLE (WL) *TYPE2* COVER SET, HANDLE (WL) *TYPE3* COVER SET, HANDLE (WL) *TYPE4* COVER SET, HANDLE (WL) *TYPE5* COVER SET, HANDLE (WL) *TYPE6* COVER SET, HANDLE (WL) *TYPE7* COVER SET, HANDLE (WL) *TYPE8* COVER SET, HANDLE (WL) *TYPE9*
Block No. F26 E17 E15 F18 F13 E19 E19 F16 E14 E2 E12 F27 E7 F5 F5 F26 E8 F10 F7 F10 F27 F7 F19 F12-1 F11 F12-1 F22 E10 E3 E6 F30 F30 F30 F30 F30 F30 F5 F5 F5 F5 F5 F5 F5 F5 F5
Description Block No. COVER SET, L. BODY (WL) *TYPE1* F15 COVER SET, L. BODY (WL) *TYPE2* F15 COVER SET, L. BODY (WL) *TYPE3* F15 COVER SET, L. BODY (WL) *TYPE3* F15 COVER SET, L. BODY (WL) *TYPE4* F15 COVER SET, L. BODY (WL) *TYPE5* F15 COVER SET, R. BODY (WL) *TYPE1* F15 COVER SET, R. BODY (WL) *TYPE2* F15 COVER SET, R. BODY (WL) *TYPE3* F15 COVER SET, R. BODY (WL) *TYPE4* F15 COVER SET, R. BODY (WL) *TYPE5* F15 COVER SUB ASSY., AIR CLEANER F16 COVER, BATTERY F26 COVER, CYLINDER HEAD E1 COVER, L. CENTER F15 COVER, L. CRANKCASE E10 COVER, L. CYLINDER HEAD SIDE E1 COVER, L. RR. CRANKCASE E10 COVER, MAIN PIPE F30 COVER, MUFFLER F17 COVER, OIL FILTER E7 COVER, R. CENTER F15 COVER, R. CYLINDER HEAD SIDE E1 COVER, RR. HANDLE F5 COVER, TAIL TAIL *B195M*..SPO RTY BLUE METALLIC F15 COVER, TAIL *NH131M*. STARLIGHT SILVER METALLIC F15 COVER, TAIL *NH177M*.... VOSTOK SILVER METALLIC F15 COVER, TAIL *NH341P*..... PEARL FADELESS WHITE F15 COVER, TAIL *NHA30M*.... DIGITAL SILVER METALLIC F15 COVER, TAIL *R101CU*..... CANDY GLORY RED-U F15 COVER, TAIL *Y163P*........ PEARL FLASH YELLOW F15 CRANKCASE COMP., L. E14 CRANKCASE COMP., R. E14 CRANKSHAFT COMP. E15 CRANKSHAFT COMP., R. E15 CRANKSHAFT, L. E15 CUP, FUEL STRAINER E19 CUSHION ASSY., RR. F22 CUSHION, BATTERY F26
I N D E K S DE DESC SCRI RIPT PTIO ION N Description CUSHION, C.D.I. UNIT CUSHION, FR. TOP COVER CYLINDER COMP. CYLINDER SET, MASTER CYLINDER SUB ASSY., FR. BRAKE MASTER
Block No. F27 F30 E5 F4 F4
(D) DAMPER SET, WHEEL DIAPHRAGM DISK, CLUTCH FRICTION DISK, FR. BRAKE (SUNSTAR) DISK, FR. BRAKE (YUTAKA) DISK, FR. BRAKE (SUNSTAR) DISK, FR. BRAKE (YUTAKA) DOWEL PIN, 10X14 DOWEL PIN, 8X12 DOWEL PIN, SPECIAL, 8X14 DRUM, GEARSHIFT DUST SEAL DUST SEAL, 21X37X7 DUST SEAL, 27X40X4.5 DUST SEAL, 40X50X5 (ARAI) DUST SEAL, 40X50X5 (NOK) DUST SEAL, BRAKE CAM DUST SEAL, STEERING HEAD
F12-1 F4 E8 F10 F10 F10-1 F10-1 E14 E6 E5 E17 F8 F10-1 F12-1 F10 F10 F11 F6
(E) ELEMENT COMP., AIR CLEANER
F16
(F) FENDER A, FR. *B195M*...... SPORTY BLUE METALLIC FENDER A, FR. *B201M*...... ASSURE BLUE METALLIC FENDER A, FR. *NH177M*.. . VOSTOK SILVER METALLIC FENDER A, FR. *NH341P* ... PEARL FADELESS WHITE FENDER A, FR. *NHA30M*.. . DIGITAL SILVER METALLIC FENDER A, FR. *R101CU*.. .. CANDY GLORY RED-U FENDER A, FR. *R258* ........ WINNING RED FENDER A, FR. *Y163P*....... PEARL FLASH YELLOW FENDER A, FR.
F7 F7 F7 F7 F7 F7 F7 F7
Description *YR243P* ... PEARL EXCITE ORANGE FENDER B, FR. FENDER SET, RR. *TYPE1*(W L) FLANGE SUB ASSY., FINAL DRIVEN FLAP,, TIRE (SRI) (17X1.40) FLAP FLAP,, TIRE (SRI) (17X1.60) FLAP FLOAT SET FLYWHEEL COMP. FORK ASSY., L. FR. FORK ASSY., R. FR. FORK, GEARSHIFT FUEL UNIT SET FUSE, BLADE (10A)
Block No. F7 F7 F23 F12 F10 F12 E19 E11 F8 F8 E17 F13 F27
(G) GASKET SET GASKET, CARBURETOR INSULATOR GASKET, CRANKCASE GASKET, CYLINDER GASKET, CYLINDER HEAD GASKET, CYLINDER HEAD COVER GASKET, EX. PIPE GASKET, FLOAT CHAMBER GASKET, L. CRANKCASE COVER GASKET, L. CYLINDER HEAD SIDE COVER GASKET, OIL FILTER GASKET, OIL PUMP BODY GASKET, R. CRANKCASE COVER GASKET, R. CYLINDER HEAD SIDE COVER GAUGE, OIL LEVEL GEAR COMP., DRIVEN (MITSUBA) GEAR COMP., PRIMARY DRIVE GEAR, COUNTERSHAFT FOURTH (23T) GEAR, COUNTERSHAFT LOW (34T) GEAR, COUNTERSHAFT SECOND (29T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, MAINSHAFT SECOND (17T) GEAR, MAINSHAFT THIRD (21T) GEAR, SPEEDOMETER GRIP GRIP COMP., THROTTLE GRIP, L. HANDLE GUARD, L. PIVOT COVER GUARD, R. PIVOT COVER
E19 E2 E14 E5 E2 E1 F17 E19 E10 E1 E7 E9 E6 E1 E6 E13 E7 E16 E16 E16 E16 E16 E16 E16 F10 F29 F3 F3 F19 F19
Description GUIDE, GUIDE, GUIDE, GUIDE,
EX. VALVE FR. BRAKE CABLE IN. VALVE STARTER CHAIN
Block No. E2 F7 E2 E12
(H) HARNESS, WIRE HEAD COMP., CYLINDER HEAD, CAM CHAIN TENSIONER PUSH ROD HEADLIGHT UNIT HINGE, SEAT HOLDER, L. PILLION STEP HOLDER, MASTER CYLINDER HOLDER, NEEDLE JET HOLDER, R. PILLION STEP HOLDER, WINKER RELAY HOOK, MAIN STAND SPRING HORN COMP.(HIGH) HOSE COMP., FR. BRAKE HOUSING, UPPER THROTTLE HUB SUB ASSY., FR.
F27 E2 E4 F1 F14 F19 F4 E19 F19 F2 F20 F27 F4 F3 F10
(I) INDICATOR, FR. BRAKE INNER COMP., ONE-WAY CLUTCH INSULATOR, CARBURETOR
F11 E7 E2
(J) JET, MAIN, #72 JET, SLOW, #42 JOINT B, BRAKE ARM JOINT, DRIVE CHAIN
E19 E19 F18 F21
(K) KEY SET KEY, BLANK (90KEYTOP2 REPORDER) KEY, WOODRUFF, 4MM
F28 F28 E15
(L) LABEL, DRIVE CHAIN LABEL, ENGINE STARTER *TWHITE* WHITE LABEL, TIRE LENS ASSY LENS, L. FR. WINKER LENS, R. FR. WINKER LENS, RR. COMBINATION LIGHT LENS, TAILLIGHT INNER LEVER COMP., CLUTCH
F31 F31 F31 F2 F24 F24 F25 F25 E6
5
I N D E K S DE DESC SCRI RIPT PTIO ION N Description
Block No.
LEVER SET, COCK LEVER, CHOKE LEVER, R. STEERING HANDLE LIFTER COMP., CLUTCH LIGHT ASSY., RR. COMBINATION (12V 18/5W) LOCK ASSY., SEAT LOCK COMP., SEAT
E19 F3 F4 E6 F25 F14 F14
(M) MAINSHAFT (12T) MARK, BATTERY CAUTION MARK, DRIVE CAUTION *TWHITE* WHITE MARK, HONDA (60MM) *TYPE1* MARK, HONDA (70MM) *TYPE1* MIRROR COMP., L. *NH1*.... ...... BLACK MIRROR COMP., R. *NH1*.... ...... BLACK MOTOR ASSY., STARTING MOTOR COMP. (MITSUBA) MUFFLER COMP., EX.
E16 F31 F31 F32 F32 F3 F3 E13 E13 F17
(N)
5
NEEDLE SET, JET NUT B, BRAKE ROD ADJUSTING NUT B, LOCK, 14MM NUT SET, SQUARE NUT, CAP, 10MM NUT, CAP, 7MM NUT, CLIP, 4MM NUT, CLIP, 5MM NUT, FENDER SETTING NUT, FLANGE, 10MM NUT, FLANGE, 6MM NUT, FLANGE, 8MM NUT, HEX., 10MM NUT, HEX., 6MM NUT, HEX., 8MM NUT, LOCK NUT, LOCK, 14MM NUT, SPECIAL, 6MM NUT, SPRING, 4MM NUT, STEERING STEM LOCK NUT, TAPPET ADJUSTING NUT, U, 10MM NUT, U, 12MM NUT, U, 6MM
E19 F18 E8 E19 F22 E1 F5 F15 F7 E11 F27 F17 F21 F11 F11 F3 E7 F12-1 F30 F6 E3 F5 F10 F11
Description
Block No.
(O) OIL SEAL, 11.6X24X10 (ARAI) OIL SEAL, 13.8X24X5 OIL SEAL, 17X29X5 (ARAI) OIL SEAL, 17X29X5 (NOK) OIL SEAL, 18.9X28X5 (ARAI) OIL SEAL, 30X42X4.5 (ARAI) OIL SEAL, 30X42X4.5 (NOK) O-RING O-RING A O-RING B O-RING, 1.3X4.3 O-RING, 107X2 (ARAI) O-RING, 13.8X2.5 O-RING, 18X3 O-RING, 2.4X25 O-RING, 25X2.4 O-RING, 27X2.0 O-RING, 30.8X3 O-RING, 40.5X3 (NIPPON DUST KEEPER) O-RING, 40.5X3 (NIPPON DUST KEEPER) O-RING, 6X1.7 (ARAI) O-RING, 8.5X1.5 (ARAI) O-RING, 8.5X1.5 (NOK) O-RING, 8MM OUTER ASSY., PRIMARY CLUTCH OUTER COMP., CLUTCH (69T) OUTER, STARTING CLUTCH
E17 E6 E16 E16 E12 E12 E12 F8 E13 E13 E19 E12 E10 E6 E19 E2 E10 E1 F12 F12-1 E12 F2 F2 E6 E7 E8 E12
(P) PACKING PACKING, BASE PACKING, DRAIN COCK, 12.5X20 PACKING, FUEL FILLER CAP PAD SET, FR. PANEL COMP., RR. BRAKE PANEL SUB COMP., FR. BRAKE PEDAL COMP., BRAKE PEDAL, GEAR CHANGE PIN PIN C, PILLION STEP PIN, GEARSHIFT DRUM PIN, GEARSHIFT FORK GUIDE PIN, GUIDE ROLLER PIN, HANGER
E-13 F-14 E-14 F-14 F-10 F-12 F-9 F-19 F-19 E-7 F-20 E-17 E-17 E-4 F-10
Description PIN, PISTON PIN, SHIFT RETURN SPRING PIN, SPLIT, 1.6X15 PIN, SPLIT, 2.0X15 PIN, SPLIT, 3.0X25 PIN, SPRING, 2X6 PINION, KICK STARTER PIPE COMP., FR. FORK PIPE COMP., STEERING HANDLE PIPE, INLET PIPE, SEAT PISTON PIVOT, CAM CHAIN TENSIONER PIVOT, OIL PUMP PLATE ASSY., CONTACT PLATE ASSY., REFLECTING PLATE COMP., PRIMARY DRIVE PLATE COMP., STOPPER PLATE SET, VALVE PLATE, CLUTCH PLATE, CLUTCH LIFTER PLATE, CLUTCH LIFTER CAM PLATE, CLUTCH PRESSURE PLATE, CLUTCH SIDE PLATE, DIAPHRAGM PLATE, FIXING PLATE, GEARSHIFT DRUM LOCK PLATE, GEARSHIFT DRUM STOPPER PLATE, OIL SEPARATE PLATE, OIL SEPARATOR PLATE, PILLION STEP PLATE, STARTING CLUTCH SIDE PLATE, STARTING SPROCKETSETTING PLIERS, 135 PLUG, PIN PLUG, SPARK PROTECTOR PROTECTOR, STARTER CHAIN PUMP ASSY., OIL
Block No. E-15 E-17 F-20 F-12 F-21 E-17 E-18 F-8 F-5 E-2 F-8 E-15 E-4 E-9 E-17 F-2 E-7 E-3 E-19 E-8 E-8 E-6 E-8 E-7 F-4 E-16 E-16 E-17 E-12 E-8 F-20 E-12 E-12 F-30 F-10 E-1 F-4 E-12 E-9
(R) RACE, RACE, RACE, RACE,
STEERING STEERING STEERING STEERING
BOTTOM BALL BOTTOM CONE TOP BALL TOP CONE
F6 F6 F6 F6
I N D E K S DESCRIPTION Description RAIL, RR. GRAB RATCHET, STARTER DRIVE RECTIFIER COMP., REGULATE RELAY COMP., STARTER RELAY COMP., WINKER RETAINER, FUEL UNIT RETAINER, GEAR BOX RETAINER, KICK SPRING RETAINER, SPRING RETAINER, VALVE SPRING RIM, FR. WHEEL RIM, RR. WHEEL (1.60x17) RING SET, PISTON (0.25) (RIKEN) RING SET, PISTON (0.25) (TEIKOKU) RING SET, PISTON (0.50) (RIKEN) RING SET, PISTON (0.50) (TEIKOKU) RING SET, PISTON (0.75) (RIKEN) RING SET, PISTON (0.75) (TEIKOKU) RING SET, PISTON (1.00) (RIKEN) RING SET, PISTON (1.00) (TEIKOKU) RING SET, PISTON (STD.) (RIKEN) RING SET, PISTON (STD.) (TEIKOKU) RING, HANDLE WEIGHT SNAP RING, OIL SEAL STOPPER RING, PISTON RING, STOPPER ROD COMP., CAM CHAIN TENSIONER PUSH ROD COMP., RR. BRAKE ROD KIT, CONNECTING ROLLER COMP., CAM CHAIN GUIDE ROLLER, 10X10 ROLLER, 3X8.5 ROLLER, 4X10 ROLLER, 5X11.8 ROLLER, 5X8 ROLLER, CAM CHAIN TENSIONER ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER RUBBER A, HANDLE WEIGHT RUBBER A, INSERT RUBBER A, TAILLIGHT MOUNTING RUBBER B, INSERT RUBBER B, SEAT SETTING RUBBER, CLUTCH DAMPER
Block No. F14 E18 F27 F27 F2 F13 F10-1 E18 E7 E3 F10 F12 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 F5 F8 F8 F8 E4 F18 E15 E4 E12 E17 E17 E12 E7 E4 E9 E9 F5 E5 F25 E5 F14 E7
Description RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER,
LUGGAGE BOX MOUNTING MUFFLER MOUNTING PILLION STEP SEAL STAND STOPPER STEP STOPPER ARM TAILLIGHT BRACKET
Block No. F26 F19 F19 F14 F20 F19 F11 F27
(S) SCREEN, FUEL STRAINER SCREEN, OIL FILTER SCREW SET SCREW, 6X12 SCREW, BLEEDER (NISSIN) SCREW, FLAT, 4X12 SCREW, FLAT, 6X16 SCREW, OVAL, 6X50 SCREW, PAN, 5X10 SCREW, PAN, 5X10 SCREW, PAN, 5X11.5 SCREW, PAN, 5X12 SCREW, PAN, 5X20 SCREW, PAN, 5X25 SCREW, PAN, 6X16 SCREW, PAN, 6X22 SCREW, SIDE STAND PIVOT SCREW, SPECIAL, 5MM SCREW, TAPPET ADJUSTING SCREW, TAPPING, 3X14 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X16 (PO) SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X16 SCREW, TAPPING, 5X25 SCREW, U-LOCK FLAT, 6X12 SCREW, VISOR SPECIAL SETTING SCREW-WASHER, 3X12 SCREW-WASHER, 3X22 SCREW-WASHER, 4X10 SCREW-WASHER, 4X12 SCREW-WASHER, 4X16 SCREW-WASHER, 4X18 SCREW-WASHER, 4X20
E19 E9 E19 F30 F9 F4 E12 F5 E9 F3 F15 F3 F16 F3 E9 E9 F20 F30 E3 F2 F30 F25 F24 F30 F2 F16 F28 F30 E19 F2 E19 F4 F5 E19 F5
Description SCREW-WASHER, 4X6 SCREW-WASHER, 5X10 SCREW-WASHER, 5X30 SCREW-WASHER, SPECIAL, 4X10 SEAL SET, FR. FORK SEAL SET, PISTON SEAL, AIR CLEANER COVER SEAL, GASKET SEAL, VALVE STEM (NOK) SEAT B, SPRING SEAT COMP., DOUBLE SEAT, VALVE SPRING INNER SEAT, VALVE SPRING OUTER SET RING, 17MM SET RING, 20MM SET RING, 23MM SHAFT, COUNTER SHAFT, RR. BRAKE PIVOT SHAFT, SCREW DRIVER SHAFT, VALVE ROCKER ARM SHIELD SET, L. LEG (WL) *TYPE1* SHIELD SET, L. LEG (WL) *TYPE2* SHIELD SET, L. LEG (WL) *TYPE3* SHIELD SET, L. LEG (WL) *TYPE4* SHIELD SET, L. LEG (WL) *TYPE5* SHIELD SET, R. LEG (WL) *TYPE1* SHIELD SET, R. LEG (WL) *TYPE2* SHIELD SET, R. LEG (WL) *TYPE3* SHIELD SET, R. LEG (WL) *TYPE4* SHIELD SET, R. LEG (WL) *TYPE5* SHOE SET, BRAKE SHUTTER SET, KEY SLEEVE, RR. WHEEL SLIDER, CHAIN SOCKET COMP. SOCKET COMP., HEADLIGHT SPANNER, 10X12 SPANNER, 14X17 SPEEDOMETER ASSY. SPEEDOMETER COMP. SPINDLE COMP., GEARSHIFT SPINDLE, CAM CHAIN GUIDE SPROCKET SPINDLE, KICK STARTER SPOKE SET (A11X183) (OUTSIDE) SPOKE SET (A11X183.5) (INSIDE)
Block No. E13 E19 E13 F2 F8 F9 F16 F24 E3 F8 F14 E3 E3 E8 E18 E7 E16 F20 F29 E3 F30 F30 F30 F30 F30 F30 F30 F30 F30 F30 F11 F28 F12-1 F21 F2 F1 F29 F29 F2 F2 E17 E4 E18 F10 F10
5
