CAP873 REV. Q April, 2014
GSV Series OIL-INJECTED ROTARY SCREW COMPRESSORS
PARTS LIST GSV-75 LOT #06 GSV-100 LOT #06
GSV75-100 Parts List INDEX ENCLOSURE ASSEMBLY .............................................................................................................. 1 MAIN COMPONENTS ASSEMBLY........................ ........................... .......................... .................... 5 OIL AND AIR PIPING ASSEMBLY ASSEMBLY......................... ........................... .......................... .................. 10 DRYER ASSEMBLY(OPTIONAL) ................................................................................................. 19
FS-Curtis Maintenance Kits Quick Reference GSV-75/100 KIT
PART #
INTERVAL
Kit Includes
2000 Hour Service Kit
VGC709
2000 h or yearly
4000 Hour Service Kit
VGC710
4000 h
6000 Hour Service Kit
VGC709
6000 h
Air Filter Oil Filter Air Filter Oil Filter Separator Element Air Filter Oil Filter
8000 Hour Service Kit GSV 150 psi 8000 Hour Service Kit GSV 150 psi 8000 Hour Service Kit GSV 125 psi 8000 Hour Service Kit GSV 125 psi
Dryer
VGC713
Dryer
VGC714
⇡w/o ⇡w/
⇣ w/o ⇣ w/
Dryer
VGC715
Dryer
VGC716
8000 h
Air Filter, Oil Filter Separator Element, Panel Filter, Inlet Valve Kit, Thermostatic Valve Kit, Min. Pressure Kit
Order Service Parts under Curtis Part Number
0
No.
Parts Number Number
Parts Name
Quantity
2607104470
Enclosure Assy.
1
1
2605105540
Vent Cover
1
2
2605105460
Left Upper Cover
1
3
2605105470
Right Upper Cover
1
4
2605105730
Middle Plate Cover
1
5
2605105580 260510558 0
Middle Plate
1
6
2605105500
Cooler Cover
1
7
2605105660
Vent Hood
2
8
2605105520
Cooler Support
1
9
2608219950 260821995 0
Base Frame
1
10
2608219930
Air-end Bracket
1
11
2608210140
Motor Bracket
1
12
2607103010
Air Inlet Hose Bracket
1
13
2607104490
Inverter Box
1
14
2608101440
Filter Net Cover
1
15
2608199870
Starter Box
1
16
2608199860
Inner Plate
1
17
2607104510
Front Left Support
1
18
2607104520
Front Right Support
1
19
2605105750
Rear Right Down Support
1
20
2605105710
Rear Right Upper Support
1
21
2605105740
Rear Left Down Support
1
22
2605105720
Rear Left Upper Support
1
23
2605105550
Rear Left Door
1
24
2605105480
Rear Middle Door
1
25
2605105530
Rear Right Door
1
26
2605105630
Rear Right Support
1
27
2605105510
Right Side Cover
1
28
2605105620
Front Right Support
1
29
2605105450
Front Right Door
1
2
Note
▲
▲
No.
Parts Number
Parts Name
30
2607104500
Front Middle Door
1
31
2607102970
Front Left Door
1
32
2607103040
Front Left Support
1
33
2605105490
Left Side Cover
1
34
2605105640
Rear Left Support
1
35
2607103050
Air Outlet Pipe Bracket
1
36
2102011948
U Bolt
1
37
2607101460
Hinge
12
38
2607101670
Pin
12
39
2102019918
Bolt M6*10
24
40
2605104790
Rubber Pad
6
41
2605212050
Base Feet
6
42
2119020016
Door Key
2
43
2119020010
Door Lock
12
44
2102020109
Plug
4
45
2119020057
Ventilator Filter
2
46
2102040143
Spring Washer M12
6
47
2102040021
Plain Washer M12
6
48
2102019994
Bolt M12*30
6
49
2102040137
Spring Washer M8
4
50
2102049999
Plain Washer M8
4
51
2102019996
Bolt M8*20
4
52
2102040137
Spring Washer M8
4
53
2102049999
Plain Washer M8
4
54
2102019996
Bolt M8*20
4
55
2102040137
Spring Washer M8
8
56
2102049999
Plain Washer M8
8
57
2102019996
Bolt M8*20
8
58
2102039999
M8 Nut
2
59
2102040137
Spring Washer M8
2
60
2102049999
Plain Washer M8
2
3
Quantity
Note
No.
Parts Number
Parts Name
61
2102019996
Bolt M8*20
2
62
2102019996
Bolt M8*20
98
63
2119020051
Ventilator Filter
2
64
2119020050
Ventilator Filter
5
65
2119020055
Ventilator Filter
2
66
2608101440
Inner Plate
1
Comments:
If the dryer is added, the part with with sign ▲ will be eliminated eliminated from the unit.
4
Quantity
Note
No.
Parts Number
Parts Name
1
2102019949
Bolt M16*40
4
2
2102040150
Spring Washer M16
4
3
2102040025
Plain Washer M16
4
4
2104020001
Min-Pressure Valve
1
5
2605331090
Packing
1
6
21 2111019995 11019995
P315 O-ring
2
7
2111010123 2111010123
P50 O-ring
1
8
2608289990
Air Oil Receiver Ass’y
1
9
2102010038
Bolt M16*50
4
10
2102040150
Spring Washer M16
4
11
2102040025
Plain Washer M16
4
12
2105030138
Oil Level Gauge
1
13
2102039996
Nut M12
4
14
2102040143
Spring Washer M12
4
15
2102040021
Plain Washer M12
4
16
2119010017
Rubber Mounts
4
17
2605361300
Packing
1
18
2605531100
Oil Fine Separator
1
19
2606369990
Packing
1
20
2102019948
Bolt M16*60
8
21
2102040150
Spring Washer M16
8
22
2102040025
Plain Washer M16
8
23
2606369980
Packing
1
24
2607220730
Adaptor
1
25
2101170046
Joint
1
26
2605220170
Coupling Housing Cover
1
27
2608459970
Outlet Pipe
1
28
2608459980
Outlet Pipe
1
29
21 2111019997 11019997
P28 O-ring
1
30
2605270171
Oil Filling Cap
1
6
Quantity
Note
Included in kit 1496119
Included in kit 1496119 Included in kit 1496119
No.
Parts Number
Parts Name
31
21 2111019980 11019980
AS568 O-ring
1
32
2605530580
Thermostatic Valve
1
33
2605530220
Oil Filter Element
2
34
2102019949
Bolt M16*40
4
35
2102040150
Spring Washer M16
4
36
2102040025
Plain Washer M16
4
37
2605360101
Adaptor
1
38
2105030121
Air Filter DP Switch
1
39
2104050072
Inlet Valve
1
40
2605311510
Packing
1
41
CS967M
BSA41D Air-end
1
42a
2607220740
Coupling Assembly
1
42b
2605220080
Spider
1
43c
2607220740
Coupling Assembly
1
43
2102011 2102011185 185
Bolt M10*20
2
44
2605220150
Coupling Coupl ing House
1
45
2605220170
Coupling House Cover
1
46
2102040137
Spring Washer M8
8
47
2102049999
Plain Washer M8
8
48
2102019996
Bolt M8*20
8
49
2102040143
Spring Washer M12
4
50
210201 2102011260 1260
Bolt M12*50
4
51
1492021
Inverter Motor
1
75HP/ 460V
51
1492022
Inverter Motor
1
100HP/460V
52
2102040025
Plain Washer M16
4
53
2102040150
Spring Washer M16
4
54
2102019948
Bolt M16*60
4
55
2605212250
Fixed Ring
2
56
2102040143
Spring Washer M12
2
7
Quantity
Note
GSV75/100
Included in 2607220740
No.
Parts Number
Parts Name
57
2102040021
Plain Washer M12
2
58
2102019958
Bolt M12*60
2
59
2102020103
G1/2 Plug
1
60
2102020102
G1/4 Plug
2
61
1499051
Vibration Mount
4
62
2102010045
Bolt M16*90
3
63
2102040150
Spring Washer M16
3
64
2102040025
Plain Washer M16
3
65
2605210890
Mount Block
3
66
2102040143
Spring Washer M12
8
67
2102040021
Plain Washer M12
8
68
2102019969
Bolt M12*30
8
69
2102040021
Plain Washer M12
2
70
2102040143
Spring Washer M12
2
71
2102019969
Bolt M12*30
2
72
2102040021
Plain Washer M12
2
73
2102040143
Spring Washer M12
2
74
2102010023
Bolt M12*40
2
75
2102049999
Plain Washer M8
4
76
2102040137
Spring Washer M8
4
77
2102019996
Bolt M8*20
4
78
2102019996
Bolt M8*20
2
79
2102049999
Plain Washer M8
2
80
2102040137
Spring Washer M8
2
81
2102039999
Nut M8
2
82
2117010075
Cooler for Air
1
83
2117010050
Cooler for Oil
1
84
2106140015
Centrifugal Fan
1
85
2102040137
Spring Washer M8
4
86
2102049999
Plain Washer M8
4
8
Quantity
Note
No.
Parts Number
Parts Name
87
2102019996
88
1490017
Dryer (Optional)
89
2102049999
Plain Washer M8
4
90
2102040137
Spring Washer M8
4
91
2102019996
Bolt M8*20
4
92
2116049993
Air Filter
1
92a
2116040046
92b
2116040069
93
2102049999
Plain Washer M8
4
94
2102040137
Spring Washer M8
4
95
2102019996
Bolt M8*20
4
96
2607100220
Pre-filter Pre-fil ter
6
97
1479010
Nipple
1
98
1479011
TEE
1
99
1495176
Hose Joint
2
100
2104080029
Thermostatic Valve Stern
1
7/8 bar
100
2104080030
Thermostatic Valve Stern
1
10/12 bar
101
2610026570
Spacer
1
102
2605415620
Discharge pipe flange
1
103
2606369990
Gasket, discharge pipe flange
2
104
2605415600
Discharge pipe (extens.)
1
105
2607411370
Discharge pipe
1
Bolt M8*20
Air Filter Element Element (1st Stage) Air Filter Element Element nd (2 Stage)
9
Quantity
Note
4
1 1
No
Parts Number
Parts Name
Quantity
Note
1
2101200023
Hose Joint
1
2
2104010203
1/4"*16k Ball Valve
1
3
2101010146
Elbow
1
4
2104010204
1/2"*16k Ball Valve
1
5
2101200025
Hose Joint
1
6
2102040154
Spring Washer M20
12
7
2102010050
Bolt M20*50
12
8
2607270650
Pin
1
9
RN42822
Safety Valve
1
10
2605531120
Oil Return Pipe
1
11
2109120010
BSPP1/2 Bonded Seal
1
◇
12
2607270230
BSPP1/2-0°-M6-BSPP1/4 Joint
1
◆
13
2109120008
BSPP1/4 Bonded Seal
1
◇
14
2104100094
Check Valve
1
15
2109120008
BSPP1/4 Bonded Seal
1
◇
16
2101080012
BSPP1/4-0°BSPP1/4-0° -Φ6 Joint
1
◆
17
2607411480
Oil Scavenger Ø6mm Pipe
1
*
18
9011613-2C10E06
M10*1-0°- Φ6 Joint
1
◆
19
2101080012
BSPP1/4-0°BSPP1/4-0° -Φ6 Joint
1
◆△
20
2109120008
BSPP1/4 Bonded Seal
1
◇△
21
2607411480
Ø6mm Pipe
1
*
22
2101080169
BSPP1/4-0°BSPP1/4-0° -Φ6 Joint
1
◆
23
2109120008
BSPP1/4 Bonded Seal
2
◇
24
2101050166
Bushing
1
◆
25
2105040050
Pressure Sensor
2
26
9011613-2203E08-A
BSPP3/8-90°BSPP3/8-90° -Φ8
1
◆
27
2607411480
Oil Injection Pipe
1
*
28
9011513-2C16E08
M16*1.5-0°- Φ8 Joint
1
◆
29
2109120005
M16 Bonded Seal
1
◇
30
2109120012
BSPP1 Bonded Seal
1
◇
11
No
Parts Number
31
2101080015
32
Parts Name
Quantity
Note
BSPP1-0°- Φ25 Joint
1
◆
2607410550
Oil Pipe
1
33
2111019990 211 1019990
G35 O-ring
2
34
2102011246
Bolt M12*40
8
35
2102040143
Spring Washer M12
8
36
2102040021
Plain Washer M12
8
37
9011613-2208E25-A
BSPP1-90°BSPP1-90° -Φ25 Joint
1
38
2607410540
Oil Pipe
1
39
9156323-300612
G3/8 Plug
1
◆
40
2109120012
BSPP1 Bonded Seal
1
◇
41
2101170046
BSPP1-0°-M36*2 BSPP1-0°- M36*2
1
◆
42
2607460420
Pressure Hose
1
43
2101179999
M33*2-0°-M36*2
1
◆
44
2109120012
BSPP1 Bonded Seal
1
◇
45
2109120003
M12 Bonded Seal
1
◇
46
210504011 21050 40111 1
Temp Sensor Senso r
1
47
2605331080
Packing
1
48
2605411860
Air Pipe
1
49
2102010037
Bolt M16*45
8
50
2102040150
Spring Washer M16
8
51
2102040025
Plain Washer M16
8
52
2102040025
Plain Washer M16
4
53
2102040150
Spring Washer M16
4
54
2102010037
Bolt M16*45
4
55
2111019986 211 1019986
G65 O-ring
4
56
2104010203
1/4"*16k Ball Valve
1
57
2102020102
G1/4 Plug
1
◆
58
2605411870
Air Pipe
1
▲
59
2102019949
Bolt M16*40
8
60
2102040150
Spring Washer M16
8
12
◆
Included in kit 1496119
Included in kit 1496119
No
Parts Number
61
2102040025
62
1490017
63
Parts Name
Quantity
Note
Plain Washer M16
8
Dryer (Optional)
1
2605260460
Air Water Separator
1
▲
64
2605411890
Air Pipe
1
▲
65
2605411190
Air Outlet Pipe Parking
1
66
2102010020
Bolt M12*30
2
67
2102040142
Spring Washer M12
2
68
2102040020
Plain Washer M12
2
69
2605105780
Water Separator Bracket
1
70
2102040014
Plain Washer M8
4
71
2102040136
Spring Washer M8
4
72
2102019996
Bolt M8*20
4
73
2101060337
Nipple
1
▲
74
2101020065
TEE
1
▲
75
2104010204
1/2"*16k Ball Valve
1
▲
76
2101200025
0° Hose Joint
1
▲
77
2101060251
Nipple
1
▲
78
2101020060
Elbow
1
▲
79
2104010204
1/2"*16k Ball Valve
1
▲
80
2101060337
Nipple
1
▲
81
2104070024
Water Drainage Valve
1
▲
82
2101200025
0° Hose Joint
1
▲
83
2101449998
Hose Hoop
2
84
2207540020
Inlet Hose
1
85
9011513-2204E12
Joint
1
86
2605276500
Oil Return Pipe
1
13
▲
No
Parts Number
87
2109120008
88
Parts Name
Quantity
Note
BSPP1/4 Bonded Seal
1
●
2605361280
Joint
1
○
89
2109120008
BSPP1/4 Bonded Seal
1
●
90
2104100135
Check valve
1
91
2109120008
BSPP1/4 Bonded Seal
1
●
92
2101080171
Joint
1
○
93
2104070072
Injection Valve 3/8
1
94
2607411480
Ø6mm Pipe
1
95
2116070009 211 6070009
Coalescing filter 1/4”
1
96
2607411480
Ø12mm Pipe
1
*
97
9011513-2204E12
Joint
1
◆
98
2607411480
Ø12mm Pipe
1
*
99
2101080172
Joint 3/8
2
○
100
2109120009
BSPP3/8 Bonded Seal
2
◇
101
2101020065
Tee 3/8
1
102
2101060237
Nipple 3/8
1
103
2605415040
Nipple 1/8
1
104
RN30323
Air Gauge 300PSI 2 ½” Pressure- Air
1
105
VAA769
106
VA08BV
*
1
Adaptor ¼” BSPP
Elbow-Street ¼”NPT SS304
1
Comments: The Parts with sign ◆ belong to Joint Package 2607690280. The Parts with sign ◇ belong to Bonded Seal Package 2607690300. The Parts with sign ○ belong to Joint Package 2605361290 The Parts with sign ● belong to Bonded Seal Package 2605694130 The Parts with sign * belong to Bonded Seal Package 2607411480 If the function of off load operation is required, the part with sign △ will be changed. Part of 2101080012 is replaced by that of 2101090004; meanwhile part of 2101080070 should be added. If the dryer is added, the part with sign ▲ will be eliminated from the unit, meanwhile parts of 2606459970 and 2606459950 are required.
14
13
21 18 16
13
13 7 6 5
8
18 9 10
12
11
4
17 15 16 14 16
13
3 2 1
20
19
15
No.
Parts Number
Parts Name
Quantity
1
2102011501
Bolt M3*10
4
2
1481062R-GS
SC2100 Controller
1
3
2108020031
E-Stop Switch
1
4
See Table 1
ABB Inverter Inverter
1
5
2102019996
Bolt M8*20
4
6
2102040136
Spring Washer M8
4
7
2102040014
Plain Washer M8
4
8
1491028
Starter
1
1491029
Note
GS75VSD 460V, 125A GS100VSD 460V, 180A
75HP/460V 100HP/460V
9
2102040014
Plain Washer M8
4
10
2102040136
Spring Washer M8
11
2102030009
Nut M8
4
12
2108070161
Packing
1
13
2101419999
Joint
4
14
2101390021
Joint
1
15
2108070165
Packing
1
16
2101410021
Joint
3
17
2108070159
Packing
1
18
2101390021
Joint
2
19
2108070157
Packing
1
20
2108070168
Packing
1
21
2607104490
Inverter Box
1
22
1380024
Cable (Not Shown) Kit, Phoenix Connectors (Not Shown)
1
4
23 1481063 1 Comments: If the dryer is added, the part with sign ▲ will be replaced by part of 2101410019. If the dryer is added, the part with sign ※ will be replaced by part of 2101419999. 16
▲
※
Table 1: AIMS+
100 PSI
125 PSI
150 PSI
75HP
1491011-R1A
1491011-R2A
1491011-R3A
AIMS+
100 PSI
125 PSI
150 PSI
100HP
1491010-R1A
1491010-R2A
1491010-R3A
100 PSI
125 PSI
150 PSI
1491011-R1S
1491011-R2S
1491011-R3S
100 PSI
125 PSI
150 PSI
1491010-R1S
1491010-R2S
1491010-R3S
SC2100
75HP
SC2100
100HP
17
GSV-75/100 GSV-75/100 Control Panel
18
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26
Curtis Part Number 1491130 1491141 RN18320 1491140 1491139 1481231 RN18397 1491137 1491138
VEA344 VEA345 RN18331 RN18393 RN18345-1 1330049 VS615 1471039 VE385 1481222 VSB886 1481274
Description Back Panel Power Supply Fuse Holder Relay Fuse Holder-Class Holder-Clas s CC Fuse – 6A Overload Relay Contactor End Block 1 Position Bridge Double Terminal Block End Plate Terminal Block – Ground Fuse Block T60200-1C Fuse Block T60400-1C Fuse JJS-175 Fuse JJS-250 Power Block Transformer, 250VA Fuse Fuse, 1.5A Socket, 8 Pin Relay, 120 Volts Fuse Holder Class CC Fuse 4.5 Amp ATQR4.5 Din Rail – Precut Aux. Contact Contact Contactor
19
Quantit y 1 1 1 1 1 3 1 1 6 1 22 1 1 1 1 3 3 1 1 2 2 1 1 3 3 2 1 1
Note 81-27487-4 MD-60-24-1 61905 AJT6 MPW16-3-U004 CWC07-10-30V18 XBAES35C PC-BTWP 4/10 XBUTT4 XBACUTT4 XBUT4PE GSV-75 GSV-100 GSV-75 GSV-100 B250BTZ13RBF TRM3 ATQR-1 1/2 Optional Dryer Optional Dryer Optional Dryer Optional Dryer Optional Dryer Optional Dryer Optional Dryer
GSV-75/100 GSV-75/100 Dryer Components (Optional)
1
11 10 2 6
3
9 4
5
7
20
8
No.
Parts Number
Parts Name
Quantity
1
1490017
Dryer (Optional)
1
2
1495186
Discharge Flange
1
3
1497025
Nipple, 2” X 3-1/2”
2
4
1497028
Elbow, 2”
1
5
1497030
Nipple, 2” X 13”
1
6
1497020
3-Way Ball Valve, 2”
2
7
1497029
Bushing, 2” X 1 -1/2”
2
8
1497021
Connector,1-1/2 X 1-1/4
2
9
1497020
Hose, 36” lg.
1
10
1497027
Nipple, 2” X 2”
2
11
1497024
Nipple, 2” X 36”
1
21
Note
Integrated Integrated Dryer Dr yer (Optional)
2 3
9
1
4 5
7
6
8 AUTO DRAIN -BOTTOM
CIRD-500 Model No. 1 2 3 4 5 6 7 8 9
Part Number
Description Heat Exchanger Demister (Dry) Fan Motor Hose Wet (In) Hose Dry (Out) Pressure Gage Control Box Auto Drain Compressor
22
Quantity 1 1 1 1 1 1 1 1 1
Notes
NOTES
1905 Kienlen Ave., St. Louis, MO 63133 Tel. (314) 383-1300 Fax (314) 381-1439 e-mail:
[email protected] www.fscurtis.com